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阿拉爾農場如何對機械密封進行更換工作

發布時(shi)間:2021-06-01 15:17:49 人氣:179192 來源:川(chuan)工密封

  阿拉爾農場機械密封利用(yong)機(ji)(ji)械(xie)方式傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),機(ji)(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)(ji)械(xie)工程中應用(yong)非常廣(guang)泛,有多(duo)種(zhong)形式,主要(yao)包括(kuo)皮帶(dai)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大(da)功率(lv)的(de)場合(he)(he),傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確(que),但一般(ban)要(yao)求較高的(de)制造精(jing)度(du)和(he)安(an)裝(zhuang)(zhuang)精(jing)度(du)。還有一類是靠機(ji)(ji)件間的(de)摩(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶(dai)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易(yi)實現無(wu)級變(bian)速,可以適(shi)應軸間距較大(da)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合(he)(he),而過載打滑還能(neng)起到緩沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)(zhuang)置的(de)作用(yong),但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)一般(ban)不(bu)能(neng)用(yong)于大(da)功率(lv)的(de)場合(he)(he),也不(bu)能(neng)保證準確(que)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是阿拉爾農場機械密封的更(geng)換工作大同小異(yi),首先拆前需確認電(dian)機處于檢修狀態,擰下(xia)加油螺塞(sai),用吸管(guan)把密封座腔內的潤滑油吸出(chu)。準備好放置(zhi)泵零(ling)件(jian)的工作臺及拆裝工具,切勿任意亂放亂用,避免(mian)碰(peng)壞泵的零(ling)部(bu)件(jian)。

  拆對分式聯(lian)軸(zhou)(zhou)器(qi)(qi):先把聯(lian)軸(zhou)(zhou)器(qi)(qi)的(de)固(gu)定內六角螺釘擰(ning)下(xia)來,再(zai)輕(qing)輕(qing)把聯(lian)軸(zhou)(zhou)器(qi)(qi)的(de)一(yi)半從(cong)軸(zhou)(zhou)上慢慢拉下(xia),注意(yi)不(bu)要掉了(le),再(zai)用(yong)梅花扳手擰(ning)下(xia)泵(beng)軸(zhou)(zhou)吊緊螺栓和擋塊(kuai),讓葉輪慢慢下(xia)沉至泵(beng)體,然(ran)后(hou)拆下(xia)另外一(yi)半聯(lian)軸(zhou)(zhou)器(qi)(qi),拿下(xia)泵(beng)軸(zhou)(zhou)擋圈(quan)。

  拆卸阿拉爾農場機械密封:抓(zhua)住密封(feng)彈簧(huang)順著(zhu)泵(beng)軸(zhou)往上提,就能拆下來了。

  拆卸并(bing)清洗(xi)軸承座:先輕(qing)輕(qing)松動一(yi)下軸承座后(hou)用(yong)拆卸螺栓(shuan)頂起軸承座,并(bing)且沿著(zhu)泵軸往(wang)上提而(er)卸下,再用(yong)噴氣燃(ran)料清洗(xi)軸承及座,裝前晾干并(bing)涂抹少許20號機(ji)械油用(yong)來潤滑(hua)保護。

  拆密封座(zuo):擰下(xia)密封座(zuo)壓緊(jin)螺母,輕(qing)輕(qing)卸下(xia)密封座(zuo)并清(qing)洗。

  阿拉爾農場機械密封裝(zhuang)配:在動(dong)、靜(jing)(jing)環(huan)鏡面上涂一層潔凈(jing)的(de)20號潤(run)(run)滑油(you),導軸(zhou)(zhou)承座也(ye)抹(mo)上潤(run)(run)滑油(you),先把(ba)靜(jing)(jing)環(huan)輕(qing)(qing)(qing)輕(qing)(qing)(qing)定位(wei)裝(zhuang)入(ru)導軸(zhou)(zhou)承座,再在泵(beng)軸(zhou)(zhou)上抹(mo)上潤(run)(run)滑油(you),把(ba)動(dong)環(huan)部(bu)(bu)分輕(qing)(qing)(qing)輕(qing)(qing)(qing)裝(zhuang)入(ru)泵(beng)軸(zhou)(zhou)上,用(yong)手輕(qing)(qing)(qing)推(tui)密(mi)封環(huan)應(ying)能伸縮(suo)自(zi)如,注意動(dong)、靜(jing)(jing)環(huan)部(bu)(bu)分的(de)防(fang)轉部(bu)(bu)位(wei)需(xu)裝(zhuang)配到位(wei)。

  裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi):在電(dian)機軸(zhou)(zhou)頭上(shang)(shang)裝(zhuang)(zhuang)上(shang)(shang)擋(dang)圈,裝(zhuang)(zhuang)上(shang)(shang)一(yi)半(ban)聯(lian)軸(zhou)(zhou)器(qi)(qi),再在泵軸(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)器(qi)(qi)槽(cao)內裝(zhuang)(zhuang)上(shang)(shang)擋(dang)塊(kuai)并(bing)用梅花扳手(shou)擰緊螺栓(shuan);再裝(zhuang)(zhuang)上(shang)(shang)另一(yi)半(ban)聯(lian)軸(zhou)(zhou)器(qi)(qi)擰上(shang)(shang)內六(liu)角螺釘(ding)。安(an)裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi)正確的(de)檢查要求:對分式聯(lian)軸(zhou)(zhou)器(qi)(qi)上(shang)(shang)下間隙需要均(jun)勻,用手(shou)盤動聯(lian)軸(zhou)(zhou)器(qi)(qi)幾圈檢查轉動的(de)靈活性。

  裝密(mi)封(feng)(feng)座(zuo)(zuo):先將密(mi)封(feng)(feng)座(zuo)(zuo)裝入橡(xiang)膠油封(feng)(feng),再把密(mi)封(feng)(feng)座(zuo)(zuo)裝入泵蓋(gai)(gai)并(bing)(bing)壓(ya)(ya)在軸承(cheng)座(zuo)(zuo)上(shang),擰緊螺母,確保所(suo)有安裝螺釘(ding)緊固。當安裝螺釘(ding)被用(yong)作密(mi)封(feng)(feng)與軸之間(jian)(jian)的(de)(de)驅動時(shi),軸應打(da)埋頭孔來加固連接,緊固壓(ya)(ya)蓋(gai)(gai)螺栓時(shi)應該(gai)平穩緊固,并(bing)(bing)且不要使壓(ya)(ya)蓋(gai)(gai)受彈力。在可能的(de)(de)地方使用(yong)4個(ge)以上(shang)螺釘(ding)的(de)(de)等間(jian)(jian)距壓(ya)(ya)蓋(gai)(gai),緊固壓(ya)(ya)蓋(gai)(gai)螺栓時(shi),用(yong)塞尺檢查(cha)軸與壓(ya)(ya)蓋(gai)(gai)之間(jian)(jian)的(de)(de)間(jian)(jian)隙,這在密(mi)封(feng)(feng)腔對壓(ya)(ya)蓋(gai)(gai)不導向時(shi),顯(xian)得特別重要,因為壓(ya)(ya)蓋(gai)(gai)必(bi)須對中。