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龍安如何對機械密封進行更換工作

發布(bu)時間:2021-06-01 15:17:49 人氣:179125 來源:川工密封

  龍安機械密封利用(yong)機械方(fang)式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械工程(cheng)中應(ying)用(yong)非常廣泛,有(you)多種(zhong)形式,主(zhu)要包括皮(pi)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大(da)功率的(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確(que),但一(yi)(yi)般要求較高的(de)(de)制(zhi)造精度和(he)安裝(zhuang)精度。還有(you)一(yi)(yi)類是靠(kao)機件間的(de)(de)摩(mo)擦(ca)(ca)力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實(shi)現無級(ji)變速,可以(yi)適應(ying)軸(zhou)間距較大(da)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載(zai)打滑還能(neng)起到(dao)緩沖和(he)保(bao)護(hu)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)(de)作用(yong),但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不(bu)能(neng)用(yong)于大(da)功率的(de)(de)場(chang)合,也不(bu)能(neng)保(bao)證(zheng)準確(que)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是龍安機械密封的(de)更換(huan)工(gong)作(zuo)大(da)同(tong)小異(yi),首先拆前需確認電機處于(yu)檢修狀態,擰(ning)下加油(you)螺(luo)塞,用吸管(guan)把(ba)密封座腔內的(de)潤滑油(you)吸出。準備好(hao)放置泵零件(jian)的(de)工(gong)作(zuo)臺及拆裝工(gong)具(ju),切勿任(ren)意亂放亂用,避免(mian)碰壞泵的(de)零部(bu)件(jian)。

  拆對分式(shi)聯(lian)(lian)軸器(qi)(qi):先把聯(lian)(lian)軸器(qi)(qi)的固定內(nei)六角(jiao)螺釘擰下(xia)來,再(zai)輕(qing)(qing)輕(qing)(qing)把聯(lian)(lian)軸器(qi)(qi)的一半(ban)從軸上(shang)慢(man)慢(man)拉下(xia),注意(yi)不要(yao)掉了,再(zai)用梅花扳手擰下(xia)泵軸吊緊螺栓和(he)擋塊,讓葉輪慢(man)慢(man)下(xia)沉至泵體,然后(hou)拆下(xia)另(ling)外一半(ban)聯(lian)(lian)軸器(qi)(qi),拿下(xia)泵軸擋圈(quan)。

  拆卸龍安機械密封:抓住密(mi)封(feng)彈簧(huang)順著(zhu)泵軸往(wang)上提(ti),就能拆下來(lai)了。

  拆(chai)卸并(bing)清洗軸承(cheng)座(zuo):先輕輕松(song)動一下軸承(cheng)座(zuo)后(hou)用(yong)拆(chai)卸螺(luo)栓頂(ding)起軸承(cheng)座(zuo),并(bing)且沿著泵(beng)軸往上提而卸下,再(zai)用(yong)噴氣燃料清洗軸承(cheng)及(ji)座(zuo),裝前晾干并(bing)涂抹少許(xu)20號機械油(you)用(yong)來潤滑保護。

  拆(chai)密封座:擰下密封座壓緊(jin)螺母,輕輕卸下密封座并清洗。

  龍安機械密封裝配(pei):在(zai)動、靜環(huan)鏡面上(shang)涂一層潔(jie)凈(jing)的20號潤滑油(you)(you),導軸承座(zuo)也抹(mo)上(shang)潤滑油(you)(you),先把(ba)靜環(huan)輕(qing)輕(qing)定位裝入導軸承座(zuo),再在(zai)泵軸上(shang)抹(mo)上(shang)潤滑油(you)(you),把(ba)動環(huan)部分輕(qing)輕(qing)裝入泵軸上(shang),用手輕(qing)推密封環(huan)應能伸縮(suo)自如,注意動、靜環(huan)部分的防轉部位需裝配(pei)到位。

  裝(zhuang)(zhuang)聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi):在電機軸(zhou)(zhou)(zhou)頭上(shang)(shang)(shang)(shang)裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋圈(quan),裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)一(yi)半聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),再在泵(beng)軸(zhou)(zhou)(zhou)端(duan)和聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)槽(cao)內(nei)裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋塊(kuai)并用梅(mei)花扳手擰緊(jin)螺栓;再裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)另(ling)一(yi)半聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)擰上(shang)(shang)(shang)(shang)內(nei)六(liu)角螺釘。安裝(zhuang)(zhuang)聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)正確的(de)(de)檢查要求:對分式(shi)聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)上(shang)(shang)(shang)(shang)下(xia)間隙需要均勻(yun),用手盤動聯(lian)(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)幾圈(quan)檢查轉動的(de)(de)靈活性。

  裝密(mi)(mi)封(feng)座:先將密(mi)(mi)封(feng)座裝入(ru)橡膠油封(feng),再把密(mi)(mi)封(feng)座裝入(ru)泵蓋(gai)(gai)并(bing)壓(ya)(ya)(ya)在軸(zhou)(zhou)承座上(shang),擰緊螺(luo)母,確保(bao)所有安(an)(an)裝螺(luo)釘緊固。當安(an)(an)裝螺(luo)釘被用(yong)作密(mi)(mi)封(feng)與軸(zhou)(zhou)之(zhi)間(jian)的(de)驅動時,軸(zhou)(zhou)應打埋頭孔來加固連接,緊固壓(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時應該平(ping)穩緊固,并(bing)且(qie)不(bu)(bu)要使壓(ya)(ya)(ya)蓋(gai)(gai)受彈力(li)。在可(ke)能的(de)地方使用(yong)4個以上(shang)螺(luo)釘的(de)等間(jian)距(ju)壓(ya)(ya)(ya)蓋(gai)(gai),緊固壓(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時,用(yong)塞尺(chi)檢查軸(zhou)(zhou)與壓(ya)(ya)(ya)蓋(gai)(gai)之(zhi)間(jian)的(de)間(jian)隙(xi),這在密(mi)(mi)封(feng)腔(qiang)對(dui)壓(ya)(ya)(ya)蓋(gai)(gai)不(bu)(bu)導(dao)向(xiang)時,顯得(de)特別(bie)重要,因為壓(ya)(ya)(ya)蓋(gai)(gai)必(bi)須對(dui)中。