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安吉如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:184003 來源:川(chuan)工密封

  安吉機械密封利(li)用機械方式傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)在(zai)機械工程(cheng)中應用非常廣泛,有多種形式,主要(yao)包括(kuo)皮帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)螺旋(xuan)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)等。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)能夠用于大功(gong)率(lv)的(de)場(chang)合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)比(bi)準確,但一般要(yao)求較高的(de)制造精度和(he)安裝精度。還有一類是靠(kao)機件(jian)間(jian)的(de)摩(mo)(mo)擦(ca)力(li)傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)的(de)摩(mo)(mo)擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong),包括(kuo)帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)摩(mo)(mo)擦(ca)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)等。摩(mo)(mo)擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)容易(yi)實現無(wu)級變速,可以適應軸間(jian)距較大的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)場(chang)合,而(er)過載打滑還能起到緩沖和(he)保護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)裝置(zhi)的(de)作用,但這種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)一般不能用于大功(gong)率(lv)的(de)場(chang)合,也不能保證準確的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)比(bi)。

  傳動形式多,但是安吉機械密封的更換工作大同小異,首先拆前(qian)需確認電機處于檢修(xiu)狀態,擰下加油螺塞,用吸管把密(mi)封座腔內的潤滑油吸出。準備好放置泵零件(jian)的工作臺及拆裝(zhuang)工具(ju),切(qie)勿(wu)任意亂放亂用,避免(mian)碰壞泵的零部件(jian)。

  拆對分(fen)式聯(lian)軸(zhou)(zhou)器(qi):先(xian)把聯(lian)軸(zhou)(zhou)器(qi)的(de)固(gu)定內六角(jiao)螺釘擰(ning)下(xia)(xia)來,再(zai)輕輕把聯(lian)軸(zhou)(zhou)器(qi)的(de)一半(ban)從軸(zhou)(zhou)上慢慢拉下(xia)(xia),注意不要掉(diao)了,再(zai)用(yong)梅花(hua)扳手擰(ning)下(xia)(xia)泵軸(zhou)(zhou)吊緊(jin)螺栓和(he)擋塊(kuai),讓葉輪慢慢下(xia)(xia)沉至(zhi)泵體,然(ran)后拆下(xia)(xia)另外一半(ban)聯(lian)軸(zhou)(zhou)器(qi),拿下(xia)(xia)泵軸(zhou)(zhou)擋圈。

  拆卸安吉機械密封:抓(zhua)住密封彈(dan)簧順著泵軸往上(shang)提,就能(neng)拆(chai)下來了。

  拆(chai)卸并(bing)清洗軸(zhou)承座(zuo):先(xian)輕輕松(song)動一下軸(zhou)承座(zuo)后用(yong)拆(chai)卸螺栓頂起軸(zhou)承座(zuo),并(bing)且沿(yan)著泵(beng)軸(zhou)往上提(ti)而卸下,再用(yong)噴氣(qi)燃(ran)料清洗軸(zhou)承及座(zuo),裝前晾干并(bing)涂抹少許20號機(ji)械(xie)油用(yong)來(lai)潤滑(hua)保護。

  拆密(mi)封(feng)(feng)座:擰(ning)下密(mi)封(feng)(feng)座壓緊(jin)螺母,輕輕卸下密(mi)封(feng)(feng)座并(bing)清(qing)洗。

  安吉機械密封裝配:在動(dong)、靜(jing)(jing)環鏡面上(shang)(shang)涂一(yi)層潔(jie)凈的(de)20號(hao)潤(run)滑(hua)油(you),導(dao)軸(zhou)承(cheng)座(zuo)也抹上(shang)(shang)潤(run)滑(hua)油(you),先把靜(jing)(jing)環輕(qing)(qing)(qing)輕(qing)(qing)(qing)定位(wei)裝入導(dao)軸(zhou)承(cheng)座(zuo),再在泵軸(zhou)上(shang)(shang)抹上(shang)(shang)潤(run)滑(hua)油(you),把動(dong)環部(bu)分輕(qing)(qing)(qing)輕(qing)(qing)(qing)裝入泵軸(zhou)上(shang)(shang),用手輕(qing)(qing)(qing)推密封(feng)環應能伸縮自如(ru),注意動(dong)、靜(jing)(jing)環部(bu)分的(de)防(fang)轉(zhuan)部(bu)位(wei)需裝配到位(wei)。

  裝聯軸(zhou)(zhou)器(qi)(qi):在(zai)電(dian)機軸(zhou)(zhou)頭上(shang)(shang)(shang)(shang)裝上(shang)(shang)(shang)(shang)擋(dang)圈(quan),裝上(shang)(shang)(shang)(shang)一半聯軸(zhou)(zhou)器(qi)(qi),再在(zai)泵軸(zhou)(zhou)端和聯軸(zhou)(zhou)器(qi)(qi)槽內(nei)裝上(shang)(shang)(shang)(shang)擋(dang)塊(kuai)并用梅花扳(ban)手(shou)擰緊螺(luo)栓(shuan);再裝上(shang)(shang)(shang)(shang)另一半聯軸(zhou)(zhou)器(qi)(qi)擰上(shang)(shang)(shang)(shang)內(nei)六角螺(luo)釘。安裝聯軸(zhou)(zhou)器(qi)(qi)正(zheng)確的檢查(cha)要(yao)求(qiu):對分式聯軸(zhou)(zhou)器(qi)(qi)上(shang)(shang)(shang)(shang)下間隙需要(yao)均勻(yun),用手(shou)盤動聯軸(zhou)(zhou)器(qi)(qi)幾圈(quan)檢查(cha)轉動的靈活性(xing)。

  裝密(mi)封座(zuo):先(xian)將密(mi)封座(zuo)裝入橡膠(jiao)油封,再(zai)把密(mi)封座(zuo)裝入泵蓋(gai)并壓(ya)(ya)(ya)在軸(zhou)承座(zuo)上,擰(ning)緊(jin)螺(luo)母,確(que)保所有安裝螺(luo)釘緊(jin)固(gu)(gu)(gu)。當安裝螺(luo)釘被用(yong)作(zuo)密(mi)封與(yu)軸(zhou)之間(jian)(jian)(jian)的驅動(dong)時,軸(zhou)應打埋(mai)頭孔來加固(gu)(gu)(gu)連(lian)接,緊(jin)固(gu)(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺(luo)栓時應該平(ping)穩緊(jin)固(gu)(gu)(gu),并且不(bu)要使壓(ya)(ya)(ya)蓋(gai)受彈(dan)力(li)。在可能(neng)的地(di)方使用(yong)4個以(yi)上螺(luo)釘的等間(jian)(jian)(jian)距壓(ya)(ya)(ya)蓋(gai),緊(jin)固(gu)(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺(luo)栓時,用(yong)塞尺檢查軸(zhou)與(yu)壓(ya)(ya)(ya)蓋(gai)之間(jian)(jian)(jian)的間(jian)(jian)(jian)隙,這(zhe)在密(mi)封腔對(dui)壓(ya)(ya)(ya)蓋(gai)不(bu)導向時,顯得特別(bie)重要,因為壓(ya)(ya)(ya)蓋(gai)必須對(dui)中。