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巴彥干磨密封解決了摩擦熱過高的問題

發(fa)布(bu)時(shi)間:2021-12-17 11:48:10 人氣:98457 來(lai)源:

  在使用過程中,大多數巴彥機械密封都屬于接觸式密封,其機理是靠動密封環與靜密封環的接觸端面在密封流體壓力和彈性元件壓緊力的作用下緊密貼合,并相對滑動而達到密封。工作時,巴彥機械密封端面上同時發生摩擦、滑動與磨損等現象,摩擦是它的基本特征。巴彥機械密封端面(mian)摩(mo)(mo)擦(ca)(ca)的工(gong)況一般分(fen)為:流(liu)體(ti)(ti)摩(mo)(mo)擦(ca)(ca)、混合(he)摩(mo)(mo)擦(ca)(ca)和邊(bian)界摩(mo)(mo)擦(ca)(ca)三類,但不(bu)能長時間干(gan)摩(mo)(mo)擦(ca)(ca)。干(gan)摩(mo)(mo)擦(ca)(ca)狀態時,兩端面(mian)間的固(gu)體(ti)(ti)表(biao)面(mian)微(wei)凸體(ti)(ti)將直(zhi)接(jie)接(jie)觸而引起劇烈的磨(mo)損(sun)。磨(mo)損(sun)時一方面(mian)會使摩(mo)(mo)擦(ca)(ca)表(biao)面(mian)物(wu)質喪失或(huo)遷移,導致表(biao)面(mian)損(sun)壞(huai);另一方面(mian)會產生大量的摩(mo)(mo)擦(ca)(ca)熱直(zhi)至燒毀密(mi)封。在無流(liu)體(ti)(ti)介(jie)質的工(gong)況下,如何(he)減(jian)少磨(mo)損(sun)降低摩(mo)(mo)擦(ca)(ca)熱,那就(jiu)要依靠干(gan)磨(mo)密(mi)封了。


  干磨(mo)(mo)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)屬于(yu)浮動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)的(de)(de)(de)一(yi)種(zhong),常(chang)用材(cai)(cai)質(zhi)為耐(nai)磨(mo)(mo)碳(tan)精,結構包括(kuo)環(huan)(huan)(huan)(huan)(huan)行(xing)(xing)(xing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)體和環(huan)(huan)(huan)(huan)(huan)行(xing)(xing)(xing)軸(zhou)套,密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)腔(qiang)體內(nei)(nei)有(you)(you)環(huan)(huan)(huan)(huan)(huan)行(xing)(xing)(xing)槽(cao),槽(cao)內(nei)(nei)至少(shao)裝有(you)(you)二個截面為矩(ju)形的(de)(de)(de)環(huan)(huan)(huan)(huan)(huan)行(xing)(xing)(xing)石(shi)墨(mo)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan),石(shi)墨(mo)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)的(de)(de)(de)內(nei)(nei)徑(jing)與(yu)(yu)環(huan)(huan)(huan)(huan)(huan)行(xing)(xing)(xing)軸(zhou)套之間有(you)(you)0.01-0.04的(de)(de)(de)間隙,軸(zhou)套外表(biao)面涂有(you)(you)耐(nai)磨(mo)(mo)涂層,涂層材(cai)(cai)料(liao)一(yi)般為三氧化(hua)二鋁或三氧化(hua)二鉻。干磨(mo)(mo)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)有(you)(you)時(shi)需要(yao)增(zeng)加隔離(li)氣(qi),通常(chang)使用氮氣(qi),氮氣(qi)耗(hao)量能控制(zhi)在25-40。主要(yao)應用于(yu)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)易(yi)燃有(you)(you)毒(du)介質(zhi),由于(yu)操作維修簡單,密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)性(xing)好,不需要(yao)復(fu)雜的(de)(de)(de)潤滑冷卻系統,可以(yi)干運行(xing)(xing)(xing),得到廣泛的(de)(de)(de)應用。干磨(mo)(mo)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)包括(kuo)有(you)(you)外罩及架設(she)(she)于(yu)外罩上(shang)(shang)且可呈相對旋(xuan)轉(zhuan)及貼(tie)合的(de)(de)(de)動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)及靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan),靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)與(yu)(yu)外罩固定連接,靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)及動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)上(shang)(shang)分(fen)開(kai)設(she)(she)有(you)(you)供旋(xuan)轉(zhuan)軸(zhou)安裝的(de)(de)(de)通孔,且動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)與(yu)(yu)靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)貼(tie)合的(de)(de)(de)端面分(fen)別(bie)為動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)面及靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)面,外罩上(shang)(shang)設(she)(she)有(you)(you)促使動(dong)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)與(yu)(yu)靜(jing)密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)環(huan)(huan)(huan)(huan)(huan)緊密(mi)(mi)(mi)(mi)(mi)(mi)(mi)貼(tie)合的(de)(de)(de)彈性(xing)抵壓件。除了要(yao)保持密(mi)(mi)(mi)(mi)(mi)(mi)(mi)封(feng)(feng)(feng)(feng)(feng)(feng)面平行(xing)(xing)(xing)之外,主要(yao)是摩擦副的(de)(de)(de)材(cai)(cai)料(liao)問題。

41.JPG

  摩(mo)擦(ca)材料應具備下(xia)列條件:


  (1)機械強度高,能耐壓和(he)耐壓力變形;


  (2)具有耐干磨性(xing),耐高(gao)載荷(he)性(xing),自潤滑性(xing)好(hao);


  (3)配(pei)對(dui)材料的磨合性好(hao),無過大的磨損和(he)對(dui)偶(ou)腐蝕;


  (4)耐磨性(xing)好,摩擦材料雖然(ran)是(shi)易損件,起到保護制(zhi)(zhi)動或(huo)傳動裝(zhuang)置的作用(yong),但要求具有一定的耐磨性(xing),使用(yong)壽(shou)命盡量要長,刮傷、腐蝕和粘(zhan)附對偶(ou),都會造成制(zhi)(zhi)動或(huo)傳動的震動和不穩(wen)定;


  (5)導熱性(xing)和(he)散(san)熱性(xing)好(hao),導熱性(xing)是(shi)傳(chuan)導熱量的(de)能力大小,即包括(kuo)吸熱,也(ye)包括(kuo)散(san)熱,所以,導熱性(xing)好(hao)的(de)必然(ran)散(san)熱性(xing)也(ye)好(hao);


  (6)抗熱裂(lie)性(xing)好,根本解(jie)決抗熱裂(lie)性(xing)問題(ti)可(ke)能(neng)需要改變封孔方(fang)法(fa);


  (7)耐腐蝕性(xing)(xing)強,一些(xie)有色(se)金屬合金能將良好的(de)摩(mo)擦學特性(xing)(xing)與(yu)有些(xie)流體(ti)的(de)耐腐蝕性(xing)(xing)結合;


  (8)線(xian)膨脹(zhang)系數小,熱膨脹(zhang)會造成摩擦材(cai)料與摩擦對偶之(zhi)間的間隙過小,發生(sheng)拖摩,損毀制動(dong)(dong)、傳動(dong)(dong)裝置。