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邊壩如何對機械密封進行更換工作

發布時(shi)間:2021-12-17 11:49:09 人(ren)氣:99038 來源:

  邊壩機械密封利(li)用(yong)機械(xie)方(fang)式傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力(li)(li)和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在(zai)機械(xie)工程中應(ying)用(yong)非常(chang)廣泛,有(you)多種形式,主要包括皮帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿(gan)蝸(gua)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能夠用(yong)于大(da)功率的(de)(de)(de)場合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確,但一(yi)(yi)般要求較高的(de)(de)(de)制造(zao)精(jing)度和(he)(he)安裝(zhuang)精(jing)度。還有(you)一(yi)(yi)類是靠機件間的(de)(de)(de)摩擦力(li)(li)傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力(li)(li)和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可以(yi)適應(ying)軸間距較大(da)的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合,而過載打(da)滑(hua)還能起到緩沖和(he)(he)保(bao)護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)(de)(de)作用(yong),但這種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不能用(yong)于大(da)功率的(de)(de)(de)場合,也不能保(bao)證準確的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是邊壩機械密封的(de)(de)更換(huan)工作(zuo)(zuo)大同小異,首先(xian)拆(chai)(chai)前需確認電機(ji)處于檢(jian)修狀態,擰下加油螺塞,用吸管把密封(feng)座腔內的(de)(de)潤滑油吸出(chu)。準(zhun)備好放(fang)置泵零件的(de)(de)工作(zuo)(zuo)臺及拆(chai)(chai)裝工具,切(qie)勿任意亂(luan)放(fang)亂(luan)用,避(bi)免碰壞泵的(de)(de)零部(bu)件。


  拆(chai)對分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi):先把聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)的固定內六角螺釘擰(ning)下來,再輕輕把聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)的一(yi)半(ban)從軸(zhou)(zhou)(zhou)上慢慢拉下,注意不要掉了(le),再用(yong)梅花扳手擰(ning)下泵軸(zhou)(zhou)(zhou)吊緊螺栓和擋塊,讓葉輪(lun)慢慢下沉至泵體,然后拆(chai)下另外一(yi)半(ban)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),拿下泵軸(zhou)(zhou)(zhou)擋圈(quan)。

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  拆卸邊壩機械密封:抓住密封(feng)彈簧順著泵軸往上提,就能拆下(xia)來(lai)了。


  拆卸并(bing)清(qing)洗(xi)軸承(cheng)(cheng)座:先輕輕松動(dong)一(yi)下軸承(cheng)(cheng)座后用(yong)拆卸螺栓頂起軸承(cheng)(cheng)座,并(bing)且沿(yan)著泵軸往(wang)上提而卸下,再用(yong)噴氣燃料清(qing)洗(xi)軸承(cheng)(cheng)及(ji)座,裝前(qian)晾干(gan)并(bing)涂抹少許(xu)20號機械(xie)油用(yong)來潤滑保護。


  拆密(mi)封座:擰下密(mi)封座壓緊螺母,輕輕卸下密(mi)封座并清洗。


  邊壩機械密封裝配:在動(dong)、靜環鏡面上涂一層潔凈的20號潤滑油(you),導軸(zhou)承(cheng)座也抹上潤滑油(you),先把(ba)(ba)靜環輕(qing)(qing)(qing)輕(qing)(qing)(qing)定位(wei)裝入導軸(zhou)承(cheng)座,再在泵(beng)(beng)軸(zhou)上抹上潤滑油(you),把(ba)(ba)動(dong)環部分輕(qing)(qing)(qing)輕(qing)(qing)(qing)裝入泵(beng)(beng)軸(zhou)上,用手輕(qing)(qing)(qing)推密封環應能(neng)伸縮自如,注意動(dong)、靜環部分的防轉部位(wei)需裝配到位(wei)。


  裝聯(lian)軸(zhou)(zhou)(zhou)器:在(zai)電機軸(zhou)(zhou)(zhou)頭上裝上擋圈,裝上一半聯(lian)軸(zhou)(zhou)(zhou)器,再在(zai)泵軸(zhou)(zhou)(zhou)端(duan)和聯(lian)軸(zhou)(zhou)(zhou)器槽內裝上擋塊(kuai)并(bing)用梅(mei)花扳手(shou)(shou)擰緊螺(luo)栓;再裝上另一半聯(lian)軸(zhou)(zhou)(zhou)器擰上內六角螺(luo)釘。安裝聯(lian)軸(zhou)(zhou)(zhou)器正(zheng)確的檢(jian)查要求:對分式聯(lian)軸(zhou)(zhou)(zhou)器上下(xia)間隙需要均勻,用手(shou)(shou)盤(pan)動(dong)聯(lian)軸(zhou)(zhou)(zhou)器幾圈檢(jian)查轉動(dong)的靈活性。


  裝(zhuang)(zhuang)密(mi)封(feng)(feng)座(zuo)(zuo):先將密(mi)封(feng)(feng)座(zuo)(zuo)裝(zhuang)(zhuang)入(ru)橡膠油(you)封(feng)(feng),再把密(mi)封(feng)(feng)座(zuo)(zuo)裝(zhuang)(zhuang)入(ru)泵蓋并壓(ya)(ya)在軸承座(zuo)(zuo)上(shang),擰緊(jin)(jin)螺母,確(que)保(bao)所有安裝(zhuang)(zhuang)螺釘緊(jin)(jin)固(gu)。當安裝(zhuang)(zhuang)螺釘被用作密(mi)封(feng)(feng)與軸之間(jian)(jian)的(de)驅(qu)動時(shi)(shi),軸應打(da)埋頭孔來加固(gu)連接(jie),緊(jin)(jin)固(gu)壓(ya)(ya)蓋螺栓時(shi)(shi)應該(gai)平(ping)穩緊(jin)(jin)固(gu),并且(qie)不(bu)要使壓(ya)(ya)蓋受彈(dan)力。在可(ke)能(neng)的(de)地方使用4個以上(shang)螺釘的(de)等間(jian)(jian)距(ju)壓(ya)(ya)蓋,緊(jin)(jin)固(gu)壓(ya)(ya)蓋螺栓時(shi)(shi),用塞尺檢查軸與壓(ya)(ya)蓋之間(jian)(jian)的(de)間(jian)(jian)隙,這在密(mi)封(feng)(feng)腔對(dui)壓(ya)(ya)蓋不(bu)導向時(shi)(shi),顯得特別(bie)重要,因為(wei)壓(ya)(ya)蓋必須對(dui)中(zhong)。