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濱江如何對機械密封進行更換工作

發布時間(jian):2021-06-01 15:17:49 人氣:179524 來源(yuan):川工密封

  濱江機械密封利用(yong)機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和(he)運動(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中應用(yong)非常廣泛,有多種(zhong)形式,主要包(bao)括(kuo)皮(pi)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)(chi)輪齒(chi)(chi)(chi)條(tiao)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。齒(chi)(chi)(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)于大(da)功率(lv)的(de)場合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比準確(que),但(dan)(dan)一般要求較(jiao)高的(de)制造精度和(he)安裝(zhuang)精度。還(huan)有一類是靠機件間的(de)摩(mo)擦(ca)力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和(he)運動(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括(kuo)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容(rong)易實現無級變速,可以適應軸間距較(jiao)大(da)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場合,而過載打滑還(huan)能(neng)(neng)起到緩沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)作用(yong),但(dan)(dan)這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般不能(neng)(neng)用(yong)于大(da)功率(lv)的(de)場合,也(ye)不能(neng)(neng)保證準確(que)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是濱江機械密封的(de)更換(huan)工作(zuo)(zuo)大(da)同小(xiao)異,首先拆前需確認電(dian)機處(chu)于檢修狀態(tai),擰下加油螺塞(sai),用(yong)吸(xi)(xi)管把密(mi)封座腔內(nei)的(de)潤(run)滑油吸(xi)(xi)出。準備好(hao)放(fang)置泵(beng)零件的(de)工作(zuo)(zuo)臺及拆裝工具,切勿任意亂放(fang)亂用(yong),避免碰壞泵(beng)的(de)零部件。

  拆(chai)(chai)對(dui)分式(shi)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi):先(xian)把(ba)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)的固(gu)定內六角螺(luo)釘擰(ning)下(xia)(xia)來,再(zai)輕輕把(ba)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi)的一半從(cong)軸(zhou)(zhou)(zhou)(zhou)(zhou)上慢(man)慢(man)拉下(xia)(xia),注(zhu)意不要掉了(le),再(zai)用梅花(hua)扳手擰(ning)下(xia)(xia)泵(beng)軸(zhou)(zhou)(zhou)(zhou)(zhou)吊(diao)緊(jin)螺(luo)栓(shuan)和擋塊(kuai),讓(rang)葉輪慢(man)慢(man)下(xia)(xia)沉至泵(beng)體,然后拆(chai)(chai)下(xia)(xia)另外(wai)一半聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)(zhou)器(qi)(qi),拿下(xia)(xia)泵(beng)軸(zhou)(zhou)(zhou)(zhou)(zhou)擋圈(quan)。

  拆卸濱江機械密封:抓住密(mi)封彈簧順著(zhu)泵(beng)軸往(wang)上提,就能(neng)拆下(xia)來了。

  拆(chai)卸并清洗(xi)軸承座(zuo)(zuo):先(xian)輕輕松動一下軸承座(zuo)(zuo)后用(yong)拆(chai)卸螺栓頂起軸承座(zuo)(zuo),并且沿著泵軸往上(shang)提而卸下,再用(yong)噴氣燃料清洗(xi)軸承及座(zuo)(zuo),裝前晾干并涂(tu)抹少(shao)許20號機(ji)械油用(yong)來潤滑保護。

  拆密封(feng)(feng)座(zuo):擰下(xia)密封(feng)(feng)座(zuo)壓緊螺母(mu),輕輕卸下(xia)密封(feng)(feng)座(zuo)并清洗。

  濱江機械密封裝配:在動、靜(jing)環(huan)鏡面上(shang)(shang)涂一層潔凈的(de)20號潤滑(hua)(hua)油(you),導(dao)軸承座(zuo)也(ye)抹上(shang)(shang)潤滑(hua)(hua)油(you),先把(ba)靜(jing)環(huan)輕輕定位裝入(ru)導(dao)軸承座(zuo),再在泵軸上(shang)(shang)抹上(shang)(shang)潤滑(hua)(hua)油(you),把(ba)動環(huan)部分輕輕裝入(ru)泵軸上(shang)(shang),用手輕推密封(feng)環(huan)應能伸縮自如,注意動、靜(jing)環(huan)部分的(de)防轉部位需裝配到位。

  裝(zhuang)(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)器(qi):在(zai)電機軸(zhou)(zhou)頭上(shang)裝(zhuang)(zhuang)(zhuang)上(shang)擋(dang)圈,裝(zhuang)(zhuang)(zhuang)上(shang)一半(ban)聯(lian)(lian)軸(zhou)(zhou)器(qi),再(zai)在(zai)泵軸(zhou)(zhou)端(duan)和聯(lian)(lian)軸(zhou)(zhou)器(qi)槽內裝(zhuang)(zhuang)(zhuang)上(shang)擋(dang)塊并(bing)用梅花扳(ban)手擰緊螺栓;再(zai)裝(zhuang)(zhuang)(zhuang)上(shang)另一半(ban)聯(lian)(lian)軸(zhou)(zhou)器(qi)擰上(shang)內六角螺釘。安裝(zhuang)(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)器(qi)正確的檢查(cha)要求(qiu):對分(fen)式(shi)聯(lian)(lian)軸(zhou)(zhou)器(qi)上(shang)下間隙(xi)需要均(jun)勻,用手盤動聯(lian)(lian)軸(zhou)(zhou)器(qi)幾圈檢查(cha)轉動的靈活(huo)性。

  裝(zhuang)(zhuang)密(mi)封(feng)(feng)(feng)座(zuo)(zuo):先將(jiang)密(mi)封(feng)(feng)(feng)座(zuo)(zuo)裝(zhuang)(zhuang)入橡膠油(you)封(feng)(feng)(feng),再把密(mi)封(feng)(feng)(feng)座(zuo)(zuo)裝(zhuang)(zhuang)入泵蓋(gai)(gai)(gai)并(bing)壓(ya)在(zai)軸承座(zuo)(zuo)上,擰緊螺(luo)(luo)(luo)母(mu),確(que)保所有(you)安裝(zhuang)(zhuang)螺(luo)(luo)(luo)釘(ding)緊固(gu)(gu)。當(dang)安裝(zhuang)(zhuang)螺(luo)(luo)(luo)釘(ding)被用作密(mi)封(feng)(feng)(feng)與(yu)軸之間(jian)的(de)(de)驅動(dong)時,軸應打埋頭(tou)孔來加固(gu)(gu)連接(jie),緊固(gu)(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)(luo)(luo)栓時應該平穩緊固(gu)(gu),并(bing)且不(bu)要使(shi)壓(ya)蓋(gai)(gai)(gai)受彈(dan)力。在(zai)可(ke)能的(de)(de)地方使(shi)用4個以上螺(luo)(luo)(luo)釘(ding)的(de)(de)等間(jian)距壓(ya)蓋(gai)(gai)(gai),緊固(gu)(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)(luo)(luo)栓時,用塞尺檢查軸與(yu)壓(ya)蓋(gai)(gai)(gai)之間(jian)的(de)(de)間(jian)隙(xi),這在(zai)密(mi)封(feng)(feng)(feng)腔對(dui)壓(ya)蓋(gai)(gai)(gai)不(bu)導(dao)向時,顯得特別重要,因為壓(ya)蓋(gai)(gai)(gai)必(bi)須對(dui)中(zhong)。