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濱江如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣(qi):99035 來(lai)源:

  濱江機械密封利用機械(xie)方(fang)式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機械(xie)工程(cheng)中應(ying)用非常(chang)廣泛,有多種形式,主要包(bao)括(kuo)皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)輪齒(chi)(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。齒(chi)(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能夠用于大功率的(de)(de)場合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)準(zhun)確,但一般要求較高的(de)(de)制造精度和(he)安裝精度。還有一類是靠機件間的(de)(de)摩(mo)(mo)擦(ca)(ca)力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括(kuo)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)(mo)擦(ca)(ca)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可以(yi)適(shi)應(ying)軸(zhou)間距較大的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場合,而過載打滑(hua)還能起到緩沖和(he)保(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)作用,但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般不能用于大功率的(de)(de)場合,也不能保(bao)證準(zhun)確的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是濱江機械密封的(de)(de)更換(huan)工(gong)(gong)作大(da)同小異,首(shou)先拆前需確認電機處于檢修狀(zhuang)態,擰下(xia)加油螺(luo)塞,用吸管(guan)把密封座(zuo)腔內的(de)(de)潤滑(hua)油吸出(chu)。準備好放置泵零件(jian)的(de)(de)工(gong)(gong)作臺及(ji)拆裝工(gong)(gong)具,切勿任意亂放亂用,避免碰壞泵的(de)(de)零部件(jian)。


  拆(chai)對分式聯軸器:先把聯軸器的固定內六角螺(luo)釘擰(ning)下來,再輕輕把聯軸器的一(yi)半(ban)從軸上慢慢拉下,注意不要(yao)掉了,再用梅花扳手擰(ning)下泵軸吊(diao)緊螺(luo)栓和(he)擋塊,讓葉輪慢慢下沉(chen)至泵體,然后拆(chai)下另外一(yi)半(ban)聯軸器,拿下泵軸擋圈(quan)。

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  拆卸濱江機械密封:抓住密封彈簧順著泵軸往上提(ti),就能拆下來了。


  拆(chai)(chai)卸(xie)(xie)并清(qing)洗(xi)軸(zhou)承(cheng)(cheng)座:先(xian)輕輕松動一下(xia)軸(zhou)承(cheng)(cheng)座后用拆(chai)(chai)卸(xie)(xie)螺(luo)栓(shuan)頂起(qi)軸(zhou)承(cheng)(cheng)座,并且(qie)沿著泵軸(zhou)往上提(ti)而(er)卸(xie)(xie)下(xia),再(zai)用噴氣燃料清(qing)洗(xi)軸(zhou)承(cheng)(cheng)及座,裝前(qian)晾干并涂抹少許20號(hao)機械油用來潤滑保護(hu)。


  拆密(mi)(mi)封座(zuo)(zuo):擰下密(mi)(mi)封座(zuo)(zuo)壓緊螺母,輕(qing)(qing)輕(qing)(qing)卸下密(mi)(mi)封座(zuo)(zuo)并(bing)清洗。


  濱江機械密封裝(zhuang)配(pei):在動(dong)、靜環鏡面上涂一層潔凈的20號潤滑(hua)油,導軸承(cheng)(cheng)座(zuo)也(ye)抹上潤滑(hua)油,先把(ba)靜環輕(qing)(qing)輕(qing)(qing)定位(wei)(wei)裝(zhuang)入(ru)導軸承(cheng)(cheng)座(zuo),再在泵軸上抹上潤滑(hua)油,把(ba)動(dong)環部(bu)(bu)分輕(qing)(qing)輕(qing)(qing)裝(zhuang)入(ru)泵軸上,用(yong)手(shou)輕(qing)(qing)推密封(feng)環應能伸縮自(zi)如,注意動(dong)、靜環部(bu)(bu)分的防轉(zhuan)部(bu)(bu)位(wei)(wei)需裝(zhuang)配(pei)到位(wei)(wei)。


  裝(zhuang)聯(lian)(lian)軸(zhou)器:在電機軸(zhou)頭上(shang)裝(zhuang)上(shang)擋圈(quan),裝(zhuang)上(shang)一半聯(lian)(lian)軸(zhou)器,再在泵軸(zhou)端和聯(lian)(lian)軸(zhou)器槽內裝(zhuang)上(shang)擋塊并用梅(mei)花扳(ban)手(shou)擰(ning)緊螺(luo)栓;再裝(zhuang)上(shang)另一半聯(lian)(lian)軸(zhou)器擰(ning)上(shang)內六角螺(luo)釘。安裝(zhuang)聯(lian)(lian)軸(zhou)器正確的檢查要(yao)求:對(dui)分式聯(lian)(lian)軸(zhou)器上(shang)下間隙(xi)需要(yao)均勻,用手(shou)盤動聯(lian)(lian)軸(zhou)器幾(ji)圈(quan)檢查轉動的靈活性。


  裝(zhuang)密(mi)封(feng)(feng)座(zuo):先將(jiang)密(mi)封(feng)(feng)座(zuo)裝(zhuang)入橡膠油封(feng)(feng),再把密(mi)封(feng)(feng)座(zuo)裝(zhuang)入泵蓋(gai)(gai)(gai)并壓(ya)在軸(zhou)(zhou)承(cheng)座(zuo)上,擰緊(jin)(jin)螺(luo)(luo)(luo)(luo)母,確保所有安裝(zhuang)螺(luo)(luo)(luo)(luo)釘緊(jin)(jin)固(gu)。當安裝(zhuang)螺(luo)(luo)(luo)(luo)釘被用作密(mi)封(feng)(feng)與(yu)軸(zhou)(zhou)之間的(de)驅(qu)動時(shi)(shi),軸(zhou)(zhou)應(ying)打(da)埋頭孔來加固(gu)連接,緊(jin)(jin)固(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)(luo)(luo)(luo)栓時(shi)(shi)應(ying)該平穩緊(jin)(jin)固(gu),并且不要(yao)使(shi)壓(ya)蓋(gai)(gai)(gai)受(shou)彈(dan)力(li)。在可能的(de)地方(fang)使(shi)用4個(ge)以上螺(luo)(luo)(luo)(luo)釘的(de)等間距壓(ya)蓋(gai)(gai)(gai),緊(jin)(jin)固(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)(luo)(luo)(luo)栓時(shi)(shi),用塞尺檢查軸(zhou)(zhou)與(yu)壓(ya)蓋(gai)(gai)(gai)之間的(de)間隙,這在密(mi)封(feng)(feng)腔對壓(ya)蓋(gai)(gai)(gai)不導向時(shi)(shi),顯得(de)特別重(zhong)要(yao),因為壓(ya)蓋(gai)(gai)(gai)必須對中。