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長嶺如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:183125 來源(yuan):川工密(mi)封(feng)

  長嶺機械密封利用機(ji)械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工程中應(ying)用非常廣泛(fan),有(you)多種形式,主要包括(kuo)皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和螺(luo)旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠(gou)用于(yu)大(da)功率的(de)(de)(de)場(chang)合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確(que),但一般要求較高的(de)(de)(de)制造精度(du)和安裝精度(du)。還有(you)一類是靠機(ji)件間的(de)(de)(de)摩(mo)(mo)(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩(mo)(mo)(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和摩(mo)(mo)(mo)擦(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可以適應(ying)軸間距較大(da)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合(he),而過載打滑還能(neng)(neng)起到緩沖(chong)和保護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)(de)作用,但這(zhe)種傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一般不(bu)能(neng)(neng)用于(yu)大(da)功率的(de)(de)(de)場(chang)合(he),也不(bu)能(neng)(neng)保證準確(que)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。

  傳動形式多,但是長嶺機械密封的(de)更換工作(zuo)大同小(xiao)異,首先拆前需確認電機處(chu)于檢(jian)修狀態,擰(ning)下加(jia)油螺塞,用吸管把密封座(zuo)腔(qiang)內的(de)潤(run)滑油吸出。準備好放置泵(beng)(beng)零(ling)件的(de)工作(zuo)臺及拆裝(zhuang)工具,切勿任意亂放亂用,避免碰壞泵(beng)(beng)的(de)零(ling)部(bu)件。

  拆(chai)對分式聯(lian)軸(zhou)(zhou)器(qi):先把聯(lian)軸(zhou)(zhou)器(qi)的固定(ding)內(nei)六角螺釘(ding)擰下(xia)來,再輕輕把聯(lian)軸(zhou)(zhou)器(qi)的一半(ban)從(cong)軸(zhou)(zhou)上慢(man)(man)慢(man)(man)拉下(xia),注意不要掉(diao)了(le),再用梅花扳手擰下(xia)泵軸(zhou)(zhou)吊(diao)緊螺栓和擋塊,讓葉輪慢(man)(man)慢(man)(man)下(xia)沉至(zhi)泵體,然后拆(chai)下(xia)另外(wai)一半(ban)聯(lian)軸(zhou)(zhou)器(qi),拿下(xia)泵軸(zhou)(zhou)擋圈。

  拆卸長嶺機械密封:抓住密(mi)封彈簧順著泵軸(zhou)往上提,就(jiu)能拆下來了。

  拆卸并清(qing)洗軸承(cheng)座:先(xian)輕輕松動一下軸承(cheng)座后用(yong)拆卸螺栓頂起(qi)軸承(cheng)座,并且沿(yan)著(zhu)泵軸往上提(ti)而卸下,再用(yong)噴氣燃料(liao)清(qing)洗軸承(cheng)及座,裝前(qian)晾干并涂抹少許20號機械(xie)油用(yong)來(lai)潤(run)滑保護(hu)。

  拆密封座:擰下密封座壓(ya)緊螺母,輕輕卸下密封座并清洗。

  長嶺機械密封裝(zhuang)(zhuang)配:在動、靜(jing)(jing)環(huan)鏡面上(shang)(shang)涂一層潔凈的(de)20號潤(run)滑(hua)油,導(dao)軸承座也(ye)抹上(shang)(shang)潤(run)滑(hua)油,先把靜(jing)(jing)環(huan)輕輕定位(wei)(wei)裝(zhuang)(zhuang)入導(dao)軸承座,再在泵(beng)軸上(shang)(shang)抹上(shang)(shang)潤(run)滑(hua)油,把動環(huan)部分(fen)輕輕裝(zhuang)(zhuang)入泵(beng)軸上(shang)(shang),用手輕推密封(feng)環(huan)應能(neng)伸縮自如,注意動、靜(jing)(jing)環(huan)部分(fen)的(de)防轉部位(wei)(wei)需(xu)裝(zhuang)(zhuang)配到位(wei)(wei)。

  裝聯(lian)軸(zhou)(zhou)(zhou)器:在電機軸(zhou)(zhou)(zhou)頭上(shang)(shang)裝上(shang)(shang)擋圈,裝上(shang)(shang)一(yi)半聯(lian)軸(zhou)(zhou)(zhou)器,再(zai)在泵軸(zhou)(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)(zhou)器槽內(nei)(nei)裝上(shang)(shang)擋塊并用(yong)梅花(hua)扳手(shou)擰緊螺栓;再(zai)裝上(shang)(shang)另一(yi)半聯(lian)軸(zhou)(zhou)(zhou)器擰上(shang)(shang)內(nei)(nei)六角(jiao)螺釘。安裝聯(lian)軸(zhou)(zhou)(zhou)器正(zheng)確的(de)檢(jian)查要(yao)求:對分(fen)式聯(lian)軸(zhou)(zhou)(zhou)器上(shang)(shang)下間(jian)隙(xi)需要(yao)均勻,用(yong)手(shou)盤動(dong)聯(lian)軸(zhou)(zhou)(zhou)器幾(ji)圈檢(jian)查轉(zhuan)動(dong)的(de)靈活性(xing)。

  裝(zhuang)密(mi)封(feng)座(zuo):先將密(mi)封(feng)座(zuo)裝(zhuang)入橡膠油封(feng),再把密(mi)封(feng)座(zuo)裝(zhuang)入泵蓋(gai)并壓(ya)(ya)(ya)在軸(zhou)承座(zuo)上(shang),擰緊(jin)螺母(mu),確保(bao)所有(you)安(an)裝(zhuang)螺釘(ding)緊(jin)固。當(dang)安(an)裝(zhuang)螺釘(ding)被用(yong)作密(mi)封(feng)與(yu)軸(zhou)之間(jian)的驅動時(shi),軸(zhou)應(ying)打埋頭(tou)孔來加固連接,緊(jin)固壓(ya)(ya)(ya)蓋(gai)螺栓時(shi)應(ying)該平穩(wen)緊(jin)固,并且不要使壓(ya)(ya)(ya)蓋(gai)受彈力(li)。在可(ke)能的地方使用(yong)4個以(yi)上(shang)螺釘(ding)的等間(jian)距壓(ya)(ya)(ya)蓋(gai),緊(jin)固壓(ya)(ya)(ya)蓋(gai)螺栓時(shi),用(yong)塞尺檢(jian)查(cha)軸(zhou)與(yu)壓(ya)(ya)(ya)蓋(gai)之間(jian)的間(jian)隙,這在密(mi)封(feng)腔對壓(ya)(ya)(ya)蓋(gai)不導向時(shi),顯得特別重(zhong)要,因(yin)為(wei)壓(ya)(ya)(ya)蓋(gai)必須對中(zhong)。