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長清如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣:98971 來源:

  長清機械密封利用(yong)(yong)機(ji)械(xie)(xie)方式傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)(xie)工程中應(ying)(ying)用(yong)(yong)非(fei)常廣泛,有多種(zhong)形(xing)式,主(zhu)要包括皮帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠(gou)用(yong)(yong)于大(da)(da)功率(lv)的(de)場(chang)(chang)合,傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確(que),但(dan)一般要求較(jiao)高的(de)制造精度和(he)安(an)裝精度。還(huan)有一類是靠機(ji)件間(jian)的(de)摩(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易實現無(wu)級(ji)變速(su),可以適應(ying)(ying)軸間(jian)距較(jiao)大(da)(da)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)(chang)合,而(er)過載打(da)滑還(huan)能(neng)起(qi)到緩沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)作用(yong)(yong),但(dan)這種(zhong)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一般不(bu)(bu)能(neng)用(yong)(yong)于大(da)(da)功率(lv)的(de)場(chang)(chang)合,也不(bu)(bu)能(neng)保證(zheng)準確(que)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是長清機械密封的(de)更換(huan)工(gong)作(zuo)大同小異,首先拆(chai)前需確認(ren)電機處于檢修(xiu)狀態,擰下加油螺塞(sai),用吸(xi)管(guan)把密封座腔內的(de)潤(run)滑油吸(xi)出。準備好(hao)放置泵(beng)零(ling)件的(de)工(gong)作(zuo)臺及拆(chai)裝工(gong)具(ju),切勿任(ren)意亂(luan)(luan)放亂(luan)(luan)用,避免(mian)碰壞泵(beng)的(de)零(ling)部(bu)件。


  拆對分式聯軸(zhou)(zhou)器:先把(ba)聯軸(zhou)(zhou)器的固定內(nei)六角螺釘(ding)擰(ning)下(xia)來(lai),再輕輕把(ba)聯軸(zhou)(zhou)器的一(yi)半從軸(zhou)(zhou)上慢(man)(man)慢(man)(man)拉下(xia),注意(yi)不要(yao)掉了,再用梅花扳手擰(ning)下(xia)泵軸(zhou)(zhou)吊(diao)緊螺栓和擋(dang)塊,讓(rang)葉輪慢(man)(man)慢(man)(man)下(xia)沉至泵體(ti),然(ran)后拆下(xia)另外一(yi)半聯軸(zhou)(zhou)器,拿下(xia)泵軸(zhou)(zhou)擋(dang)圈。

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  拆卸長清機械密封:抓(zhua)住密封(feng)彈簧順著泵軸往上提(ti),就能拆下來了。


  拆卸并清(qing)洗(xi)軸(zhou)承(cheng)座(zuo):先輕輕松(song)動一下軸(zhou)承(cheng)座(zuo)后用(yong)拆卸螺栓頂起軸(zhou)承(cheng)座(zuo),并且沿著泵軸(zhou)往上提(ti)而卸下,再用(yong)噴氣燃料(liao)清(qing)洗(xi)軸(zhou)承(cheng)及座(zuo),裝前晾(liang)干并涂(tu)抹少(shao)許20號機械油用(yong)來潤滑保護。


  拆(chai)密封(feng)座(zuo)(zuo):擰下密封(feng)座(zuo)(zuo)壓緊(jin)螺母(mu),輕(qing)輕(qing)卸下密封(feng)座(zuo)(zuo)并清洗。


  長清機械密封裝配(pei):在動、靜環鏡面上(shang)(shang)涂(tu)一層潔(jie)凈(jing)的20號潤(run)(run)滑油,導軸(zhou)(zhou)承(cheng)座也抹上(shang)(shang)潤(run)(run)滑油,先把(ba)靜環輕(qing)輕(qing)定位(wei)裝入導軸(zhou)(zhou)承(cheng)座,再在泵(beng)(beng)軸(zhou)(zhou)上(shang)(shang)抹上(shang)(shang)潤(run)(run)滑油,把(ba)動環部分(fen)輕(qing)輕(qing)裝入泵(beng)(beng)軸(zhou)(zhou)上(shang)(shang),用(yong)手(shou)輕(qing)推密封(feng)環應能伸縮(suo)自(zi)如(ru),注意動、靜環部分(fen)的防轉部位(wei)需裝配(pei)到位(wei)。


  裝(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi):在(zai)電(dian)機軸(zhou)(zhou)(zhou)頭上(shang)裝(zhuang)(zhuang)上(shang)擋(dang)圈,裝(zhuang)(zhuang)上(shang)一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi),再在(zai)泵軸(zhou)(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)槽(cao)內裝(zhuang)(zhuang)上(shang)擋(dang)塊并用(yong)梅花扳(ban)手擰緊螺(luo)栓;再裝(zhuang)(zhuang)上(shang)另一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)擰上(shang)內六(liu)角螺(luo)釘。安裝(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)正確的檢(jian)查要求(qiu):對分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)上(shang)下間隙需要均勻,用(yong)手盤動聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)幾圈檢(jian)查轉動的靈活性(xing)。


  裝(zhuang)密封(feng)座(zuo):先將密封(feng)座(zuo)裝(zhuang)入橡(xiang)膠油(you)封(feng),再把密封(feng)座(zuo)裝(zhuang)入泵蓋(gai)(gai)并壓(ya)(ya)在軸(zhou)承座(zuo)上,擰緊螺(luo)母(mu),確保所有安裝(zhuang)螺(luo)釘緊固(gu)。當安裝(zhuang)螺(luo)釘被用作密封(feng)與軸(zhou)之間(jian)(jian)的(de)(de)驅動(dong)時(shi),軸(zhou)應打埋(mai)頭孔來(lai)加(jia)固(gu)連(lian)接(jie),緊固(gu)壓(ya)(ya)蓋(gai)(gai)螺(luo)栓(shuan)時(shi)應該平(ping)穩緊固(gu),并且不要使(shi)壓(ya)(ya)蓋(gai)(gai)受彈(dan)力。在可能的(de)(de)地方(fang)使(shi)用4個以上螺(luo)釘的(de)(de)等間(jian)(jian)距壓(ya)(ya)蓋(gai)(gai),緊固(gu)壓(ya)(ya)蓋(gai)(gai)螺(luo)栓(shuan)時(shi),用塞尺(chi)檢查軸(zhou)與壓(ya)(ya)蓋(gai)(gai)之間(jian)(jian)的(de)(de)間(jian)(jian)隙,這(zhe)在密封(feng)腔(qiang)對壓(ya)(ya)蓋(gai)(gai)不導向時(shi),顯得特別重要,因(yin)為壓(ya)(ya)蓋(gai)(gai)必須對中。