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昌圖如何對機械密封進行更換工作

發布(bu)時間:2021-06-01 15:17:49 人氣(qi):184072 來(lai)源:川工密封

  昌圖機械密封利用(yong)機械方式(shi)傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械工程(cheng)中(zhong)應用(yong)非常廣(guang)泛,有多種形式(shi),主要包括皮帶(dai)(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條(tiao)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和螺旋(xuan)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)于(yu)大(da)功率(lv)的(de)(de)(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一(yi)般要求較(jiao)高的(de)(de)(de)(de)制造精(jing)(jing)度(du)和安(an)裝(zhuang)精(jing)(jing)度(du)。還有一(yi)類是(shi)靠(kao)機件間的(de)(de)(de)(de)摩(mo)擦(ca)力(li)傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和摩(mo)擦(ca)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實(shi)現(xian)無級變速,可以適應軸間距較(jiao)大(da)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過(guo)載打滑還能(neng)(neng)起到緩(huan)沖(chong)和保(bao)護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)(de)(de)(de)作用(yong),但這種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不(bu)能(neng)(neng)用(yong)于(yu)大(da)功率(lv)的(de)(de)(de)(de)場(chang)合,也(ye)不(bu)能(neng)(neng)保(bao)證準確的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是昌圖機械密封的更換工(gong)作(zuo)大同(tong)小異,首先拆前需(xu)確認電機處于檢修(xiu)狀態(tai),擰(ning)下加油(you)螺塞,用吸(xi)管把(ba)密封座腔(qiang)內的潤(run)滑(hua)油(you)吸(xi)出。準備好放置泵零(ling)(ling)件的工(gong)作(zuo)臺及(ji)拆裝工(gong)具,切勿(wu)任意亂(luan)放亂(luan)用,避(bi)免碰壞泵的零(ling)(ling)部(bu)件。

  拆(chai)對分式聯(lian)軸(zhou)器:先把聯(lian)軸(zhou)器的固(gu)定內六角螺釘擰下(xia)來(lai),再(zai)輕輕把聯(lian)軸(zhou)器的一半(ban)從(cong)軸(zhou)上慢(man)慢(man)拉下(xia),注意不(bu)要掉了,再(zai)用梅花扳手擰下(xia)泵(beng)軸(zhou)吊緊螺栓(shuan)和擋塊,讓葉輪慢(man)慢(man)下(xia)沉(chen)至泵(beng)體,然后(hou)拆(chai)下(xia)另外一半(ban)聯(lian)軸(zhou)器,拿下(xia)泵(beng)軸(zhou)擋圈。

  拆卸昌圖機械密封:抓住(zhu)密封彈(dan)簧順著泵軸往上提,就能(neng)拆(chai)下(xia)來了。

  拆(chai)(chai)卸并清洗(xi)(xi)軸(zhou)承(cheng)座(zuo):先輕輕松動一(yi)下(xia)軸(zhou)承(cheng)座(zuo)后用拆(chai)(chai)卸螺栓頂(ding)起軸(zhou)承(cheng)座(zuo),并且沿(yan)著泵軸(zhou)往上提而卸下(xia),再用噴(pen)氣燃料清洗(xi)(xi)軸(zhou)承(cheng)及座(zuo),裝前晾(liang)干并涂(tu)抹(mo)少許20號機械油用來潤滑保護。

  拆(chai)密封座(zuo):擰下(xia)密封座(zuo)壓緊螺母,輕(qing)(qing)輕(qing)(qing)卸下(xia)密封座(zuo)并清洗(xi)。

  昌圖機械密封裝(zhuang)配:在動、靜環(huan)鏡面上涂一層潔凈的20號(hao)潤滑(hua)油,導軸(zhou)(zhou)承座也抹上潤滑(hua)油,先把(ba)靜環(huan)輕輕定(ding)位(wei)裝(zhuang)入導軸(zhou)(zhou)承座,再在泵軸(zhou)(zhou)上抹上潤滑(hua)油,把(ba)動環(huan)部分(fen)輕輕裝(zhuang)入泵軸(zhou)(zhou)上,用手輕推密封環(huan)應能伸縮自(zi)如,注意動、靜環(huan)部分(fen)的防轉部位(wei)需裝(zhuang)配到位(wei)。

  裝聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi):在電(dian)機軸(zhou)(zhou)(zhou)頭上(shang)(shang)(shang)裝上(shang)(shang)(shang)擋圈,裝上(shang)(shang)(shang)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi),再在泵軸(zhou)(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)槽內裝上(shang)(shang)(shang)擋塊(kuai)并用梅花扳手(shou)擰緊螺(luo)栓;再裝上(shang)(shang)(shang)另(ling)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)擰上(shang)(shang)(shang)內六角螺(luo)釘。安裝聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)正確的(de)檢查要求:對(dui)分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)上(shang)(shang)(shang)下(xia)間隙(xi)需要均勻(yun),用手(shou)盤動(dong)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)幾圈檢查轉(zhuan)動(dong)的(de)靈活性。

  裝(zhuang)密封(feng)(feng)(feng)(feng)(feng)座:先將密封(feng)(feng)(feng)(feng)(feng)座裝(zhuang)入橡(xiang)膠油封(feng)(feng)(feng)(feng)(feng),再把密封(feng)(feng)(feng)(feng)(feng)座裝(zhuang)入泵蓋(gai)(gai)并壓(ya)在(zai)軸承(cheng)座上(shang),擰緊螺(luo)母(mu),確保所(suo)有(you)安裝(zhuang)螺(luo)釘緊固(gu)。當安裝(zhuang)螺(luo)釘被用作密封(feng)(feng)(feng)(feng)(feng)與軸之間的驅(qu)動時(shi),軸應打埋頭孔來加固(gu)連接,緊固(gu)壓(ya)蓋(gai)(gai)螺(luo)栓時(shi)應該(gai)平穩(wen)緊固(gu),并且(qie)不要使(shi)壓(ya)蓋(gai)(gai)受(shou)彈(dan)力。在(zai)可能的地方使(shi)用4個以上(shang)螺(luo)釘的等間距壓(ya)蓋(gai)(gai),緊固(gu)壓(ya)蓋(gai)(gai)螺(luo)栓時(shi),用塞尺檢查(cha)軸與壓(ya)蓋(gai)(gai)之間的間隙,這在(zai)密封(feng)(feng)(feng)(feng)(feng)腔對壓(ya)蓋(gai)(gai)不導(dao)向時(shi),顯(xian)得特別(bie)重要,因(yin)為壓(ya)蓋(gai)(gai)必須對中。