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丹江口如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣:99076 來源(yuan):

  丹江口機械密封利用機(ji)(ji)械方(fang)式傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),機(ji)(ji)械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)在機(ji)(ji)械工程中應(ying)用非(fei)常廣泛,有(you)多種形式,主要(yao)包括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和(he)螺(luo)旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等(deng)。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)能(neng)(neng)夠用于大功率(lv)的(de)(de)(de)(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比準確(que),但一(yi)(yi)般要(yao)求較(jiao)高(gao)的(de)(de)(de)(de)制造精(jing)度和(he)安裝精(jing)度。還有(you)一(yi)(yi)類是靠(kao)機(ji)(ji)件間的(de)(de)(de)(de)摩(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)的(de)(de)(de)(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)容易實現(xian)無級變速,可以(yi)適(shi)應(ying)軸(zhou)間距較(jiao)大的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)場合(he),而過載(zai)打滑還能(neng)(neng)起(qi)到緩沖和(he)保(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)裝置的(de)(de)(de)(de)作用,但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)一(yi)(yi)般不(bu)能(neng)(neng)用于大功率(lv)的(de)(de)(de)(de)場合(he),也不(bu)能(neng)(neng)保(bao)證準確(que)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比。


  傳動形式多,但是丹江口機械密封的(de)更換工作大(da)同小(xiao)異,首先(xian)拆前需確(que)認電機處于檢修狀態,擰(ning)下加油螺塞,用(yong)吸管把(ba)密封座腔內(nei)的(de)潤滑油吸出。準備好放置泵(beng)零件(jian)(jian)的(de)工作臺及拆裝(zhuang)工具,切勿任(ren)意亂(luan)(luan)放亂(luan)(luan)用(yong),避(bi)免碰壞泵(beng)的(de)零部件(jian)(jian)。


  拆對(dui)分式聯軸(zhou)(zhou)器(qi):先把聯軸(zhou)(zhou)器(qi)的(de)固定(ding)內六角螺(luo)釘(ding)擰(ning)(ning)下(xia)(xia)來,再(zai)輕輕把聯軸(zhou)(zhou)器(qi)的(de)一(yi)半從軸(zhou)(zhou)上慢慢拉下(xia)(xia),注(zhu)意不要掉了,再(zai)用梅花扳手擰(ning)(ning)下(xia)(xia)泵軸(zhou)(zhou)吊緊螺(luo)栓和擋(dang)塊,讓葉輪慢慢下(xia)(xia)沉至泵體,然后拆下(xia)(xia)另(ling)外一(yi)半聯軸(zhou)(zhou)器(qi),拿下(xia)(xia)泵軸(zhou)(zhou)擋(dang)圈。

42.JPG

  拆卸丹江口機械密封:抓住(zhu)密封彈簧順著泵軸往上(shang)提,就能(neng)拆下來(lai)了。


  拆(chai)(chai)卸并清洗軸(zhou)承(cheng)座(zuo)(zuo):先輕(qing)輕(qing)松動(dong)一下軸(zhou)承(cheng)座(zuo)(zuo)后(hou)用拆(chai)(chai)卸螺栓頂(ding)起軸(zhou)承(cheng)座(zuo)(zuo),并且沿著泵軸(zhou)往上提而(er)卸下,再用噴氣燃料清洗軸(zhou)承(cheng)及座(zuo)(zuo),裝前晾干并涂抹少許20號(hao)機械油用來(lai)潤(run)滑保護。


  拆(chai)密(mi)封座(zuo):擰下密(mi)封座(zuo)壓緊(jin)螺母,輕輕卸下密(mi)封座(zuo)并清(qing)洗。


  丹江口機械密封裝配(pei):在(zai)動、靜環(huan)(huan)(huan)鏡面上(shang)涂一(yi)層潔凈(jing)的20號潤(run)滑(hua)(hua)油(you),導軸承座(zuo)也抹上(shang)潤(run)滑(hua)(hua)油(you),先(xian)把(ba)靜環(huan)(huan)(huan)輕(qing)輕(qing)定位(wei)裝入(ru)導軸承座(zuo),再在(zai)泵軸上(shang)抹上(shang)潤(run)滑(hua)(hua)油(you),把(ba)動環(huan)(huan)(huan)部分輕(qing)輕(qing)裝入(ru)泵軸上(shang),用手輕(qing)推密封環(huan)(huan)(huan)應能伸縮自(zi)如,注意動、靜環(huan)(huan)(huan)部分的防(fang)轉(zhuan)部位(wei)需裝配(pei)到位(wei)。


  裝聯(lian)軸(zhou)(zhou)器(qi)(qi):在(zai)電(dian)機(ji)軸(zhou)(zhou)頭上(shang)裝上(shang)擋(dang)圈(quan),裝上(shang)一半聯(lian)軸(zhou)(zhou)器(qi)(qi),再在(zai)泵軸(zhou)(zhou)端和(he)聯(lian)軸(zhou)(zhou)器(qi)(qi)槽內裝上(shang)擋(dang)塊并用梅(mei)花扳手擰緊螺(luo)栓;再裝上(shang)另一半聯(lian)軸(zhou)(zhou)器(qi)(qi)擰上(shang)內六角螺(luo)釘。安(an)裝聯(lian)軸(zhou)(zhou)器(qi)(qi)正確的(de)檢查要(yao)求(qiu):對分式聯(lian)軸(zhou)(zhou)器(qi)(qi)上(shang)下間(jian)隙(xi)需要(yao)均勻(yun),用手盤動(dong)聯(lian)軸(zhou)(zhou)器(qi)(qi)幾圈(quan)檢查轉(zhuan)動(dong)的(de)靈活性。


  裝(zhuang)密(mi)(mi)封(feng)座(zuo):先將密(mi)(mi)封(feng)座(zuo)裝(zhuang)入橡膠油封(feng),再把密(mi)(mi)封(feng)座(zuo)裝(zhuang)入泵蓋并壓(ya)在軸承(cheng)座(zuo)上,擰緊(jin)螺(luo)母(mu),確保所有安裝(zhuang)螺(luo)釘(ding)緊(jin)固。當安裝(zhuang)螺(luo)釘(ding)被用(yong)作密(mi)(mi)封(feng)與軸之(zhi)間的(de)驅動(dong)時(shi),軸應打埋頭(tou)孔(kong)來加固連接,緊(jin)固壓(ya)蓋螺(luo)栓(shuan)時(shi)應該平穩(wen)緊(jin)固,并且不(bu)要(yao)使(shi)壓(ya)蓋受彈(dan)力。在可能(neng)的(de)地方使(shi)用(yong)4個以上螺(luo)釘(ding)的(de)等間距(ju)壓(ya)蓋,緊(jin)固壓(ya)蓋螺(luo)栓(shuan)時(shi),用(yong)塞尺(chi)檢查軸與壓(ya)蓋之(zhi)間的(de)間隙,這在密(mi)(mi)封(feng)腔對(dui)壓(ya)蓋不(bu)導向(xiang)時(shi),顯得特別重要(yao),因(yin)為壓(ya)蓋必須對(dui)中。