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谷城如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣:94870 來源(yuan):

  谷城機械密封利用機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中(zhong)應用非常廣泛,有多種形(xing)式,主要包(bao)括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠(gou)用于大功率的(de)(de)場(chang)合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確(que),但一般要求較高(gao)的(de)(de)制(zhi)造精度和安(an)裝精度。還有一類(lei)是靠(kao)機件間的(de)(de)摩擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和摩擦(ca)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易實現無(wu)級變速,可(ke)以適應軸間距(ju)較大的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合(he),而(er)過載打滑還能(neng)(neng)起到緩(huan)沖(chong)和保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)作用,但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一般不能(neng)(neng)用于大功率的(de)(de)場(chang)合(he),也(ye)不能(neng)(neng)保證準確(que)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是谷城機械密封的(de)更換(huan)工(gong)作大同小異,首(shou)先拆前(qian)需確認電機處于檢修狀態(tai),擰(ning)下加油螺塞,用(yong)吸管把密封(feng)座腔(qiang)內的(de)潤滑油吸出。準備好放(fang)(fang)置泵(beng)零件(jian)的(de)工(gong)作臺及拆裝工(gong)具,切勿(wu)任意亂放(fang)(fang)亂用(yong),避(bi)免碰壞(huai)泵(beng)的(de)零部件(jian)。


  拆對分(fen)式(shi)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi):先把(ba)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)的固(gu)定內六角(jiao)螺(luo)釘擰(ning)下(xia)(xia)來,再(zai)輕輕把(ba)聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)的一(yi)半從軸(zhou)(zhou)(zhou)(zhou)上慢慢拉(la)下(xia)(xia),注意不(bu)要(yao)掉了,再(zai)用梅花扳手(shou)擰(ning)下(xia)(xia)泵(beng)軸(zhou)(zhou)(zhou)(zhou)吊(diao)緊螺(luo)栓和(he)擋塊,讓葉(xie)輪(lun)慢慢下(xia)(xia)沉至泵(beng)體(ti),然(ran)后拆下(xia)(xia)另外一(yi)半聯(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi),拿下(xia)(xia)泵(beng)軸(zhou)(zhou)(zhou)(zhou)擋圈。

42.JPG

  拆卸谷城機械密封:抓住(zhu)密封(feng)彈簧順著泵軸往(wang)上提,就能拆下(xia)來了。


  拆卸并(bing)(bing)清洗(xi)(xi)軸(zhou)承(cheng)座(zuo)(zuo):先輕(qing)輕(qing)松動一(yi)下(xia)軸(zhou)承(cheng)座(zuo)(zuo)后用(yong)(yong)拆卸螺栓頂起軸(zhou)承(cheng)座(zuo)(zuo),并(bing)(bing)且沿著(zhu)泵軸(zhou)往上提(ti)而(er)卸下(xia),再用(yong)(yong)噴氣燃料清洗(xi)(xi)軸(zhou)承(cheng)及座(zuo)(zuo),裝(zhuang)前晾干(gan)并(bing)(bing)涂抹少許20號機械油(you)用(yong)(yong)來潤滑保(bao)護。


  拆密(mi)封座:擰下密(mi)封座壓緊螺(luo)母,輕(qing)輕(qing)卸下密(mi)封座并清洗。


  谷城機械密封裝(zhuang)(zhuang)配(pei):在(zai)動、靜(jing)環(huan)鏡面上(shang)(shang)涂一層潔凈的(de)20號潤(run)滑油(you),導軸(zhou)承座也(ye)抹上(shang)(shang)潤(run)滑油(you),先(xian)把(ba)靜(jing)環(huan)輕(qing)輕(qing)定位裝(zhuang)(zhuang)入導軸(zhou)承座,再在(zai)泵(beng)軸(zhou)上(shang)(shang)抹上(shang)(shang)潤(run)滑油(you),把(ba)動環(huan)部分(fen)輕(qing)輕(qing)裝(zhuang)(zhuang)入泵(beng)軸(zhou)上(shang)(shang),用手輕(qing)推密封環(huan)應能伸縮自(zi)如,注意動、靜(jing)環(huan)部分(fen)的(de)防轉部位需裝(zhuang)(zhuang)配(pei)到位。


  裝聯軸(zhou)(zhou)器(qi):在電機(ji)軸(zhou)(zhou)頭上(shang)裝上(shang)擋圈(quan),裝上(shang)一(yi)半(ban)聯軸(zhou)(zhou)器(qi),再(zai)在泵軸(zhou)(zhou)端和聯軸(zhou)(zhou)器(qi)槽內裝上(shang)擋塊并用(yong)梅花扳手(shou)擰緊螺(luo)栓;再(zai)裝上(shang)另一(yi)半(ban)聯軸(zhou)(zhou)器(qi)擰上(shang)內六角螺(luo)釘。安裝聯軸(zhou)(zhou)器(qi)正確(que)的檢查要求:對(dui)分式聯軸(zhou)(zhou)器(qi)上(shang)下間隙需要均勻,用(yong)手(shou)盤動(dong)聯軸(zhou)(zhou)器(qi)幾圈(quan)檢查轉(zhuan)動(dong)的靈(ling)活性。


  裝密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)座(zuo):先將密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)座(zuo)裝入(ru)橡膠油封(feng)(feng)(feng),再把密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)座(zuo)裝入(ru)泵蓋(gai)并(bing)壓在(zai)軸(zhou)(zhou)承座(zuo)上,擰緊(jin)螺(luo)(luo)(luo)母,確保所有(you)安(an)裝螺(luo)(luo)(luo)釘緊(jin)固(gu)。當安(an)裝螺(luo)(luo)(luo)釘被用作密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)與(yu)軸(zhou)(zhou)之(zhi)間(jian)(jian)的(de)驅動時(shi)(shi),軸(zhou)(zhou)應打埋頭孔來加固(gu)連接(jie),緊(jin)固(gu)壓蓋(gai)螺(luo)(luo)(luo)栓時(shi)(shi)應該平穩緊(jin)固(gu),并(bing)且不要(yao)(yao)使壓蓋(gai)受(shou)彈力。在(zai)可(ke)能的(de)地方(fang)使用4個以上螺(luo)(luo)(luo)釘的(de)等間(jian)(jian)距壓蓋(gai),緊(jin)固(gu)壓蓋(gai)螺(luo)(luo)(luo)栓時(shi)(shi),用塞尺(chi)檢查(cha)軸(zhou)(zhou)與(yu)壓蓋(gai)之(zhi)間(jian)(jian)的(de)間(jian)(jian)隙,這在(zai)密(mi)(mi)(mi)(mi)封(feng)(feng)(feng)腔對壓蓋(gai)不導向(xiang)時(shi)(shi),顯得特別重要(yao)(yao),因(yin)為壓蓋(gai)必須對中。