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貢山如何對機械密封進行更換工作

發布時間(jian):2021-06-01 15:17:49 人氣:183068 來源:川工密封

  貢山機械密封利用機械方式傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)(di)動(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)在機械工程中應用非常廣泛,有多種形式,主要包括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、蝸(gua)桿(gan)蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒輪(lun)齒條(tiao)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)螺(luo)旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)等(deng)。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)能(neng)夠用于大功(gong)率(lv)的(de)場(chang)合,傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)比(bi)準確,但一(yi)般(ban)要求(qiu)較高的(de)制造精度(du)和(he)安裝(zhuang)精度(du)。還有一(yi)類是(shi)靠機件間(jian)的(de)摩擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)(di)動(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)的(de)摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)摩擦(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)等(deng)。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)容易(yi)實現無級變速,可以適應軸間(jian)距較大的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)場(chang)合,而過載打滑(hua)還能(neng)起(qi)到緩沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)裝(zhuang)置的(de)作用,但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)一(yi)般(ban)不能(neng)用于大功(gong)率(lv)的(de)場(chang)合,也不能(neng)保證準確的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)比(bi)。

  傳動形式多,但是貢山機械密封的(de)(de)更(geng)換工作(zuo)大同小異(yi),首先拆(chai)前(qian)需確認(ren)電(dian)機處于(yu)檢修(xiu)狀態,擰下加油螺塞,用(yong)吸管把密封座(zuo)腔內的(de)(de)潤滑(hua)油吸出。準備好放(fang)置泵(beng)零件的(de)(de)工作(zuo)臺及(ji)拆(chai)裝工具(ju),切勿(wu)任意亂(luan)(luan)放(fang)亂(luan)(luan)用(yong),避免碰(peng)壞(huai)泵(beng)的(de)(de)零部件。

  拆對分式(shi)聯(lian)軸(zhou)(zhou)(zhou)器(qi):先(xian)把(ba)(ba)聯(lian)軸(zhou)(zhou)(zhou)器(qi)的固定內六角螺釘(ding)擰下來,再輕(qing)輕(qing)把(ba)(ba)聯(lian)軸(zhou)(zhou)(zhou)器(qi)的一半從軸(zhou)(zhou)(zhou)上慢慢拉下,注意不(bu)要掉了,再用梅花扳手擰下泵軸(zhou)(zhou)(zhou)吊緊(jin)螺栓和擋(dang)塊,讓葉輪慢慢下沉至泵體,然(ran)后拆下另(ling)外一半聯(lian)軸(zhou)(zhou)(zhou)器(qi),拿下泵軸(zhou)(zhou)(zhou)擋(dang)圈(quan)。

  拆卸貢山機械密封:抓(zhua)住密封彈(dan)簧(huang)順(shun)著泵(beng)軸往上提,就(jiu)能(neng)拆下來了。

  拆(chai)卸并(bing)(bing)清洗軸承座:先輕(qing)輕(qing)松(song)動一下軸承座后用拆(chai)卸螺栓頂起軸承座,并(bing)(bing)且沿著泵軸往上提而卸下,再用噴氣燃(ran)料(liao)清洗軸承及座,裝前(qian)晾干并(bing)(bing)涂抹少許(xu)20號(hao)機械油(you)用來潤滑(hua)保護。

  拆密封座:擰下密封座壓(ya)緊螺(luo)母(mu),輕輕卸下密封座并清(qing)洗。

  貢山機械密封裝配(pei):在(zai)動、靜(jing)環(huan)鏡面(mian)上涂一層潔(jie)凈的20號潤滑(hua)油,導軸承座也(ye)抹上潤滑(hua)油,先把靜(jing)環(huan)輕(qing)輕(qing)定(ding)位裝入(ru)導軸承座,再在(zai)泵軸上抹上潤滑(hua)油,把動環(huan)部分輕(qing)輕(qing)裝入(ru)泵軸上,用手輕(qing)推密封(feng)環(huan)應(ying)能伸(shen)縮自如,注意動、靜(jing)環(huan)部分的防轉部位需裝配(pei)到位。

  裝聯軸(zhou)(zhou)器(qi)(qi):在(zai)電機軸(zhou)(zhou)頭上(shang)(shang)裝上(shang)(shang)擋圈,裝上(shang)(shang)一(yi)半聯軸(zhou)(zhou)器(qi)(qi),再在(zai)泵軸(zhou)(zhou)端和聯軸(zhou)(zhou)器(qi)(qi)槽內裝上(shang)(shang)擋塊(kuai)并用梅花(hua)扳手擰緊螺栓;再裝上(shang)(shang)另一(yi)半聯軸(zhou)(zhou)器(qi)(qi)擰上(shang)(shang)內六(liu)角螺釘。安裝聯軸(zhou)(zhou)器(qi)(qi)正確的檢查要求:對分式聯軸(zhou)(zhou)器(qi)(qi)上(shang)(shang)下(xia)間隙需要均勻,用手盤動聯軸(zhou)(zhou)器(qi)(qi)幾圈檢查轉動的靈活(huo)性。

  裝(zhuang)密(mi)封(feng)(feng)座:先將密(mi)封(feng)(feng)座裝(zhuang)入橡膠油封(feng)(feng),再把密(mi)封(feng)(feng)座裝(zhuang)入泵(beng)蓋(gai)并壓(ya)(ya)在(zai)軸承座上(shang),擰緊(jin)(jin)螺母,確保(bao)所(suo)有(you)安(an)裝(zhuang)螺釘緊(jin)(jin)固(gu)(gu)。當安(an)裝(zhuang)螺釘被用(yong)作(zuo)密(mi)封(feng)(feng)與軸之間的驅動時(shi),軸應打埋頭孔來加固(gu)(gu)連接,緊(jin)(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)螺栓時(shi)應該(gai)平穩緊(jin)(jin)固(gu)(gu),并且不(bu)要使壓(ya)(ya)蓋(gai)受(shou)彈力(li)。在(zai)可能的地(di)方使用(yong)4個(ge)以上(shang)螺釘的等間距壓(ya)(ya)蓋(gai),緊(jin)(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)螺栓時(shi),用(yong)塞(sai)尺檢查軸與壓(ya)(ya)蓋(gai)之間的間隙,這在(zai)密(mi)封(feng)(feng)腔(qiang)對(dui)壓(ya)(ya)蓋(gai)不(bu)導向時(shi),顯得特(te)別重(zhong)要,因為壓(ya)(ya)蓋(gai)必須對(dui)中。