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洪梅鎮分析要經常對填料改集式密封進行調整的原因

發布時間:2021-12-10 15:52:26 人(ren)氣:133856 來源:

  填(tian)(tian)料(liao)(liao)改集式密(mi)封是指通(tong)過預緊或(huo)介質(zhi)壓力的(de)(de)自緊作(zuo)用(yong)(yong)(yong)使填(tian)(tian)料(liao)(liao)與轉動(dong)件(jian)(jian)及固定件(jian)(jian)之間產生(sheng)壓緊力的(de)(de)動(dong)密(mi)封裝(zhuang)置。又稱“填(tian)(tian)料(liao)(liao)函密(mi)封”。結構(gou)形(xing)式較多,主要由填(tian)(tian)料(liao)(liao)、填(tian)(tian)料(liao)(liao)箱和(he)填(tian)(tian)料(liao)(liao)固定件(jian)(jian)組成。常用(yong)(yong)(yong)的(de)(de)填(tian)(tian)料(liao)(liao)材料(liao)(liao)有(you)石(shi)(shi)棉(mian)織物(wu)、碳纖(xian)維、橡膠、柔性(xing)石(shi)(shi)墨和(he)工(gong)程(cheng)塑(su)料(liao)(liao)等(deng),預制成環狀(zhuang)或(huo)條(tiao)狀(zhuang)(有(you)的(de)(de)需預先浸漬潤(run)滑(hua)性(xing)好的(de)(de)填(tian)(tian)充物(wu)),并采(cai)用(yong)(yong)(yong)多環或(huo)螺旋狀(zhuang)多層結構(gou)。填(tian)(tian)料(liao)(liao)箱用(yong)(yong)(yong)以安置填(tian)(tian)料(liao)(liao)。填(tian)(tian)料(liao)(liao)固定件(jian)(jian)包括壓蓋(gai)、螺栓和(he)彈簧等(deng),用(yong)(yong)(yong)以使填(tian)(tian)料(liao)(liao)預緊,工(gong)作(zuo)時阻止(zhi)介質(zhi)外漏,彈簧可起(qi)補償作(zuo)用(yong)(yong)(yong)。

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  填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)裝入填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)腔(qiang)以后(hou),經壓蓋螺絲對它作(zuo)軸(zhou)(zhou)向壓縮,當(dang)(dang)軸(zhou)(zhou)與(yu)(yu)(yu)填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)有相對運動時,由于填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)的(de)(de)塑(su)性,使(shi)它產生(sheng)徑向力,并與(yu)(yu)(yu)軸(zhou)(zhou)緊密(mi)接(jie)觸(chu)。與(yu)(yu)(yu)此(ci)同時,填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)中(zhong)浸漬(zi)的(de)(de)潤(run)(run)滑劑被擠出(chu),在接(jie)觸(chu)面之(zhi)間形(xing)成油膜(mo)。由于接(jie)觸(chu)狀(zhuang)態并不是特別(bie)均勻的(de)(de),接(jie)觸(chu)部(bu)位便出(chu)現“邊(bian)界潤(run)(run)滑”狀(zhuang)態,稱為“軸(zhou)(zhou)承效應”;而未接(jie)觸(chu)的(de)(de)凹部(bu)形(xing)成小油槽,有較厚(hou)的(de)(de)油膜(mo),接(jie)觸(chu)部(bu)位與(yu)(yu)(yu)非接(jie)觸(chu)部(bu)位組成一道不規則(ze)的(de)(de)迷(mi)宮(gong),起(qi)阻止液流泄漏的(de)(de)作(zuo)用,此(ci)稱“迷(mi)宮(gong)效應”。這就(jiu)(jiu)是填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)密(mi)封(feng)的(de)(de)機理。顯然,良(liang)好的(de)(de)密(mi)封(feng)在于維持(chi)“軸(zhou)(zhou)承效應”和(he)“迷(mi)宮(gong)效應”。也就(jiu)(jiu)是說,要保持(chi)良(liang)好的(de)(de)潤(run)(run)滑和(he)適當(dang)(dang)的(de)(de)壓緊。若潤(run)(run)滑不良(liang),或壓得過緊都(dou)會使(shi)油膜(mo)中(zhong)斷,造成填(tian)(tian)(tian)(tian)料(liao)(liao)(liao)(liao)與(yu)(yu)(yu)軸(zhou)(zhou)之(zhi)間出(chu)現干摩擦,最后(hou)導(dao)致燒軸(zhou)(zhou)和(he)出(chu)現嚴重磨(mo)損。


  為此(ci),需要(yao)經(jing)常(chang)對填(tian)料的(de)壓(ya)(ya)緊程(cheng)度進行調整(zheng),以(yi)便填(tian)料中的(de)潤滑劑在運(yun)行一段時(shi)間流失之后(hou),再擠出(chu)一些潤滑劑,同(tong)時(shi)補(bu)償(chang)填(tian)料因體積變(bian)化(hua)所造成(cheng)的(de)壓(ya)(ya)緊力松弛。顯然(ran),這樣(yang)經(jing)常(chang)擠壓(ya)(ya)填(tian)料,最終將使(shi)浸(jin)漬劑枯(ku)竭,所以(yi)定(ding)期(qi)更(geng)換填(tian)料是必要(yao)的(de)。此(ci)外,為了維持液膜和帶走摩擦熱,有(you)意(yi)讓填(tian)料處(chu)有(you)少量(liang)泄漏也是必要(yao)的(de)。