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膠州如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣:98860 來源:

  膠州機械密封利用(yong)機(ji)械(xie)方式傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工(gong)程中應用(yong)非常廣(guang)泛,有多種(zhong)形式,主要包括皮帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大(da)功率的(de)場(chang)合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但(dan)(dan)一(yi)(yi)般要求(qiu)較(jiao)高(gao)的(de)制造精度(du)和(he)安(an)裝精度(du)。還(huan)有一(yi)(yi)類是靠機(ji)件間(jian)的(de)摩擦(ca)力傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩擦(ca)輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實(shi)現無級變速,可(ke)以適應軸間(jian)距較(jiao)大(da)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載(zai)打(da)滑還(huan)能(neng)起到緩沖和(he)保護(hu)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)作(zuo)用(yong),但(dan)(dan)這(zhe)種(zhong)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不(bu)(bu)能(neng)用(yong)于大(da)功率的(de)場(chang)合,也(ye)不(bu)(bu)能(neng)保證準確的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是膠州機械密封的(de)(de)更換工作大同小異(yi),首先(xian)拆前(qian)需確認電機處于檢修(xiu)狀態,擰下加油螺塞,用(yong)吸(xi)管把密封座腔內(nei)的(de)(de)潤滑油吸(xi)出。準備好放置(zhi)泵零件的(de)(de)工作臺及拆裝工具,切勿任意(yi)亂放亂用(yong),避免(mian)碰壞泵的(de)(de)零部件。


  拆(chai)對分式聯(lian)軸器(qi):先把(ba)聯(lian)軸器(qi)的(de)固定內六(liu)角螺釘擰(ning)下(xia)來,再輕(qing)輕(qing)把(ba)聯(lian)軸器(qi)的(de)一半從軸上慢慢拉下(xia),注意不(bu)要(yao)掉了(le),再用梅(mei)花扳手擰(ning)下(xia)泵(beng)軸吊緊螺栓和擋塊,讓葉輪慢慢下(xia)沉至泵(beng)體,然后拆(chai)下(xia)另外一半聯(lian)軸器(qi),拿下(xia)泵(beng)軸擋圈。

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  拆卸膠州機械密封:抓住(zhu)密封彈(dan)簧順(shun)著泵軸往上提,就能拆下來了。


  拆卸并(bing)清洗(xi)軸承座:先輕輕松動一下軸承座后用(yong)拆卸螺(luo)栓頂起軸承座,并(bing)且沿(yan)著泵軸往上提(ti)而卸下,再用(yong)噴(pen)氣燃料清洗(xi)軸承及(ji)座,裝前晾(liang)干并(bing)涂抹(mo)少許20號機(ji)械油用(yong)來潤滑保護。


  拆密(mi)封座:擰下(xia)密(mi)封座壓緊螺母,輕(qing)(qing)輕(qing)(qing)卸下(xia)密(mi)封座并(bing)清(qing)洗。


  膠州機械密封裝(zhuang)配:在(zai)(zai)動(dong)、靜環(huan)鏡面上(shang)涂一層(ceng)潔凈的20號潤滑油(you)(you),導軸承(cheng)座也(ye)抹(mo)上(shang)潤滑油(you)(you),先把(ba)靜環(huan)輕(qing)輕(qing)定位(wei)裝(zhuang)入(ru)導軸承(cheng)座,再在(zai)(zai)泵軸上(shang)抹(mo)上(shang)潤滑油(you)(you),把(ba)動(dong)環(huan)部(bu)分輕(qing)輕(qing)裝(zhuang)入(ru)泵軸上(shang),用手輕(qing)推(tui)密(mi)封環(huan)應能(neng)伸縮自如,注意動(dong)、靜環(huan)部(bu)分的防轉部(bu)位(wei)需(xu)裝(zhuang)配到位(wei)。


  裝聯軸(zhou)器:在電機軸(zhou)頭上(shang)裝上(shang)擋(dang)(dang)圈,裝上(shang)一(yi)半聯軸(zhou)器,再(zai)在泵軸(zhou)端和(he)聯軸(zhou)器槽(cao)內裝上(shang)擋(dang)(dang)塊并用梅(mei)花扳手擰緊螺栓;再(zai)裝上(shang)另(ling)一(yi)半聯軸(zhou)器擰上(shang)內六角螺釘。安裝聯軸(zhou)器正確的檢查要(yao)(yao)求:對分式聯軸(zhou)器上(shang)下間隙需要(yao)(yao)均勻(yun),用手盤動聯軸(zhou)器幾圈檢查轉動的靈(ling)活性(xing)。


  裝密(mi)(mi)封座(zuo):先將密(mi)(mi)封座(zuo)裝入(ru)橡膠油(you)封,再把密(mi)(mi)封座(zuo)裝入(ru)泵蓋(gai)(gai)(gai)并(bing)(bing)壓(ya)(ya)在(zai)軸承座(zuo)上,擰緊(jin)螺(luo)母,確(que)保所有(you)安裝螺(luo)釘(ding)緊(jin)固(gu)(gu)。當安裝螺(luo)釘(ding)被用作(zuo)密(mi)(mi)封與軸之間(jian)的(de)驅動(dong)時(shi),軸應(ying)打埋頭孔來加(jia)固(gu)(gu)連接,緊(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓時(shi)應(ying)該平穩緊(jin)固(gu)(gu),并(bing)(bing)且不要使(shi)壓(ya)(ya)蓋(gai)(gai)(gai)受彈力。在(zai)可能的(de)地方使(shi)用4個以(yi)上螺(luo)釘(ding)的(de)等間(jian)距壓(ya)(ya)蓋(gai)(gai)(gai),緊(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓時(shi),用塞(sai)尺檢(jian)查軸與壓(ya)(ya)蓋(gai)(gai)(gai)之間(jian)的(de)間(jian)隙,這在(zai)密(mi)(mi)封腔對壓(ya)(ya)蓋(gai)(gai)(gai)不導向(xiang)時(shi),顯得特別重要,因為壓(ya)(ya)蓋(gai)(gai)(gai)必(bi)須對中。