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嘉善如何對機械密封進行更換工作

發布(bu)時(shi)間:2021-06-01 15:17:49 人氣:182346 來(lai)源:川工密(mi)封

  嘉善機械密封利用(yong)機(ji)(ji)械(xie)方式(shi)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機(ji)(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在(zai)機(ji)(ji)械(xie)工(gong)程(cheng)中應用(yong)非常廣泛(fan),有(you)多種(zhong)(zhong)形(xing)式(shi),主要包括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能夠用(yong)于(yu)大(da)功率的(de)(de)(de)場合(he)(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準(zhun)確,但(dan)一(yi)般(ban)要求較(jiao)高(gao)的(de)(de)(de)制(zhi)造精(jing)度(du)和(he)(he)安(an)裝(zhuang)(zhuang)精(jing)度(du)。還有(you)一(yi)類是(shi)靠機(ji)(ji)件間的(de)(de)(de)摩擦力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變(bian)速,可(ke)以(yi)適(shi)應軸間距較(jiao)大(da)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合(he)(he),而過(guo)載打滑還能起到緩(huan)沖和(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)(zhuang)置的(de)(de)(de)作用(yong),但(dan)這(zhe)種(zhong)(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般(ban)不(bu)能用(yong)于(yu)大(da)功率的(de)(de)(de)場合(he)(he),也不(bu)能保證(zheng)準(zhun)確的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。

  傳動形式多,但是嘉善機械密封的(de)更(geng)換工(gong)(gong)作大(da)同小(xiao)異,首先拆(chai)前需確認(ren)電機處于(yu)檢修狀態(tai),擰下加油螺塞,用吸(xi)管把密封座腔內的(de)潤滑油吸(xi)出。準備(bei)好放置泵零(ling)件的(de)工(gong)(gong)作臺及拆(chai)裝工(gong)(gong)具,切(qie)勿任(ren)意亂放亂用,避免碰壞泵的(de)零(ling)部件。

  拆對分式(shi)聯(lian)(lian)(lian)軸(zhou)(zhou)器:先把聯(lian)(lian)(lian)軸(zhou)(zhou)器的(de)固定內(nei)六角螺(luo)釘擰(ning)下來,再(zai)輕(qing)輕(qing)把聯(lian)(lian)(lian)軸(zhou)(zhou)器的(de)一半(ban)從(cong)軸(zhou)(zhou)上慢慢拉下,注意不要掉了,再(zai)用梅花(hua)扳手(shou)擰(ning)下泵軸(zhou)(zhou)吊緊螺(luo)栓和擋(dang)塊,讓(rang)葉輪慢慢下沉至泵體,然后(hou)拆下另外一半(ban)聯(lian)(lian)(lian)軸(zhou)(zhou)器,拿(na)下泵軸(zhou)(zhou)擋(dang)圈。

  拆卸嘉善機械密封:抓(zhua)住密封(feng)彈簧順著泵(beng)軸往(wang)上(shang)提,就能(neng)拆下來(lai)了。

  拆卸并(bing)清洗軸承座:先(xian)輕輕松(song)動一下(xia)軸承座后用拆卸螺栓(shuan)頂起(qi)軸承座,并(bing)且沿著泵(beng)軸往(wang)上提而(er)卸下(xia),再(zai)用噴氣燃料(liao)清洗軸承及座,裝前晾干并(bing)涂抹少許20號(hao)機械油用來(lai)潤滑保(bao)護。

  拆(chai)密封(feng)座(zuo)(zuo):擰(ning)下密封(feng)座(zuo)(zuo)壓緊螺母,輕輕卸下密封(feng)座(zuo)(zuo)并清洗。

  嘉善機械密封裝(zhuang)配:在動、靜(jing)環(huan)鏡面上涂一層潔凈的20號潤滑油,導軸承座(zuo)也抹上潤滑油,先(xian)把靜(jing)環(huan)輕輕定位裝(zhuang)入導軸承座(zuo),再在泵軸上抹上潤滑油,把動環(huan)部分輕輕裝(zhuang)入泵軸上,用手(shou)輕推密封環(huan)應能伸縮自如(ru),注(zhu)意動、靜(jing)環(huan)部分的防轉部位需(xu)裝(zhuang)配到位。

  裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi):在電機軸(zhou)(zhou)頭上(shang)裝(zhuang)(zhuang)上(shang)擋(dang)圈,裝(zhuang)(zhuang)上(shang)一半(ban)(ban)聯(lian)軸(zhou)(zhou)器(qi),再(zai)在泵軸(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)器(qi)槽內(nei)裝(zhuang)(zhuang)上(shang)擋(dang)塊(kuai)并用梅花(hua)扳手擰緊螺栓;再(zai)裝(zhuang)(zhuang)上(shang)另(ling)一半(ban)(ban)聯(lian)軸(zhou)(zhou)器(qi)擰上(shang)內(nei)六(liu)角(jiao)螺釘。安(an)裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)正(zheng)確的檢(jian)查要(yao)求:對分式(shi)聯(lian)軸(zhou)(zhou)器(qi)上(shang)下間隙需(xu)要(yao)均勻,用手盤動聯(lian)軸(zhou)(zhou)器(qi)幾圈檢(jian)查轉動的靈活性。

  裝密(mi)(mi)封座(zuo):先將密(mi)(mi)封座(zuo)裝入橡膠油封,再(zai)把密(mi)(mi)封座(zuo)裝入泵蓋(gai)(gai)并壓(ya)(ya)(ya)在軸承座(zuo)上,擰緊(jin)螺(luo)母,確保所有安裝螺(luo)釘(ding)緊(jin)固。當安裝螺(luo)釘(ding)被用作密(mi)(mi)封與(yu)軸之(zhi)間的驅(qu)動時(shi)(shi),軸應打埋(mai)頭孔(kong)來加固連接(jie),緊(jin)固壓(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時(shi)(shi)應該平(ping)穩緊(jin)固,并且不(bu)要(yao)使(shi)壓(ya)(ya)(ya)蓋(gai)(gai)受彈力。在可能的地(di)方(fang)使(shi)用4個(ge)以上螺(luo)釘(ding)的等間距壓(ya)(ya)(ya)蓋(gai)(gai),緊(jin)固壓(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時(shi)(shi),用塞尺檢查軸與(yu)壓(ya)(ya)(ya)蓋(gai)(gai)之(zhi)間的間隙,這在密(mi)(mi)封腔對壓(ya)(ya)(ya)蓋(gai)(gai)不(bu)導向時(shi)(shi),顯得特別重要(yao),因為壓(ya)(ya)(ya)蓋(gai)(gai)必須對中。