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金鄉如何對機械密封進行更換工作

發(fa)布時間:2021-06-01 15:17:49 人氣:183206 來源:川(chuan)工密封

  金鄉機械密封利(li)用機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在(zai)機械(xie)工程中應用非(fei)常廣泛,有(you)多種形式,主要(yao)包括皮帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條(tiao)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用于大功(gong)率的(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一(yi)般(ban)要(yao)求較(jiao)高的(de)(de)制(zhi)造精度和(he)(he)(he)安裝精度。還有(you)一(yi)類是靠機件間的(de)(de)摩擦力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)摩擦輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現(xian)無級變速,可以適(shi)應軸間距(ju)較(jiao)大的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載(zai)打滑還能(neng)起到緩沖(chong)和(he)(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)(de)作(zuo)用,但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般(ban)不能(neng)用于大功(gong)率的(de)(de)場(chang)合,也不能(neng)保證(zheng)準確的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是金鄉機械密封的更換工作大同小異,首先(xian)拆(chai)前需確(que)認電(dian)機處于檢修狀態,擰下加油螺塞,用吸管把密封座腔內的潤(run)滑油吸出。準(zhun)備好放(fang)置泵零(ling)件(jian)的工作臺及拆(chai)裝工具,切勿任意亂放(fang)亂用,避免碰(peng)壞(huai)泵的零(ling)部(bu)件(jian)。

  拆對(dui)分式聯軸(zhou)(zhou)器:先把(ba)聯軸(zhou)(zhou)器的(de)固(gu)定內六(liu)角螺釘(ding)擰下(xia)(xia)來,再(zai)輕(qing)輕(qing)把(ba)聯軸(zhou)(zhou)器的(de)一(yi)半從(cong)軸(zhou)(zhou)上慢慢拉下(xia)(xia),注意(yi)不要掉了,再(zai)用梅花扳手擰下(xia)(xia)泵(beng)軸(zhou)(zhou)吊(diao)緊螺栓和擋(dang)塊(kuai),讓葉輪慢慢下(xia)(xia)沉至泵(beng)體,然(ran)后拆下(xia)(xia)另外一(yi)半聯軸(zhou)(zhou)器,拿下(xia)(xia)泵(beng)軸(zhou)(zhou)擋(dang)圈。

  拆卸金鄉機械密封:抓(zhua)住(zhu)密封彈簧順著(zhu)泵軸往上提,就(jiu)能(neng)拆下來了。

  拆(chai)卸并(bing)(bing)清洗(xi)軸(zhou)(zhou)承座:先輕(qing)(qing)輕(qing)(qing)松動一(yi)下軸(zhou)(zhou)承座后用(yong)拆(chai)卸螺栓頂(ding)起軸(zhou)(zhou)承座,并(bing)(bing)且(qie)沿著泵軸(zhou)(zhou)往上(shang)提而(er)卸下,再(zai)用(yong)噴氣燃(ran)料清洗(xi)軸(zhou)(zhou)承及座,裝前晾干并(bing)(bing)涂抹(mo)少許20號機械(xie)油用(yong)來潤滑(hua)保(bao)護。

  拆密(mi)封(feng)座(zuo):擰下密(mi)封(feng)座(zuo)壓緊(jin)螺母,輕輕卸下密(mi)封(feng)座(zuo)并(bing)清(qing)洗。

  金鄉機械密封裝(zhuang)配:在(zai)動(dong)、靜(jing)環(huan)(huan)鏡面(mian)上(shang)涂一層潔凈(jing)的(de)20號潤滑(hua)油,導(dao)軸承座(zuo)也抹上(shang)潤滑(hua)油,先把(ba)靜(jing)環(huan)(huan)輕輕定位裝(zhuang)入導(dao)軸承座(zuo),再在(zai)泵軸上(shang)抹上(shang)潤滑(hua)油,把(ba)動(dong)環(huan)(huan)部分輕輕裝(zhuang)入泵軸上(shang),用手輕推密封環(huan)(huan)應能伸縮(suo)自如,注意動(dong)、靜(jing)環(huan)(huan)部分的(de)防轉(zhuan)部位需裝(zhuang)配到位。

  裝聯(lian)軸(zhou)(zhou)器(qi):在電機軸(zhou)(zhou)頭上(shang)裝上(shang)擋圈(quan),裝上(shang)一(yi)(yi)半(ban)聯(lian)軸(zhou)(zhou)器(qi),再(zai)在泵軸(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)器(qi)槽內(nei)裝上(shang)擋塊(kuai)并用(yong)梅(mei)花扳(ban)手擰緊螺(luo)栓;再(zai)裝上(shang)另(ling)一(yi)(yi)半(ban)聯(lian)軸(zhou)(zhou)器(qi)擰上(shang)內(nei)六角螺(luo)釘。安裝聯(lian)軸(zhou)(zhou)器(qi)正確的(de)檢(jian)查(cha)要求:對分式聯(lian)軸(zhou)(zhou)器(qi)上(shang)下間(jian)隙需要均勻,用(yong)手盤動聯(lian)軸(zhou)(zhou)器(qi)幾(ji)圈(quan)檢(jian)查(cha)轉動的(de)靈活性。

  裝(zhuang)密(mi)(mi)封(feng)座(zuo)(zuo):先將密(mi)(mi)封(feng)座(zuo)(zuo)裝(zhuang)入橡膠油封(feng),再(zai)把密(mi)(mi)封(feng)座(zuo)(zuo)裝(zhuang)入泵蓋(gai)并(bing)(bing)壓(ya)(ya)在(zai)軸承座(zuo)(zuo)上,擰(ning)緊螺(luo)(luo)母,確保所有安裝(zhuang)螺(luo)(luo)釘(ding)緊固。當安裝(zhuang)螺(luo)(luo)釘(ding)被(bei)用作密(mi)(mi)封(feng)與(yu)軸之(zhi)間的驅動時,軸應(ying)打埋(mai)頭(tou)孔來加固連接,緊固壓(ya)(ya)蓋(gai)螺(luo)(luo)栓時應(ying)該平穩緊固,并(bing)(bing)且不要使壓(ya)(ya)蓋(gai)受(shou)彈力(li)。在(zai)可能的地方使用4個以上螺(luo)(luo)釘(ding)的等間距壓(ya)(ya)蓋(gai),緊固壓(ya)(ya)蓋(gai)螺(luo)(luo)栓時,用塞尺檢(jian)查軸與(yu)壓(ya)(ya)蓋(gai)之(zhi)間的間隙,這在(zai)密(mi)(mi)封(feng)腔對(dui)壓(ya)(ya)蓋(gai)不導向時,顯得(de)特別(bie)重要,因為壓(ya)(ya)蓋(gai)必須對(dui)中(zhong)。