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樂至如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:172636 來源:川工密封

  樂至機械密封利用(yong)機(ji)(ji)械方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),機(ji)(ji)械傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)在機(ji)(ji)械工程(cheng)中應用(yong)非常廣泛,有(you)多(duo)種形式,主(zhu)要包(bao)括皮(pi)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、蝸(gua)(gua)桿(gan)蝸(gua)(gua)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒輪(lun)(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等。齒輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)能夠用(yong)于(yu)大(da)功率(lv)(lv)的場(chang)(chang)合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比準(zhun)確(que),但一(yi)般要求較高的制(zhi)造(zao)精(jing)(jing)度(du)和安裝(zhuang)精(jing)(jing)度(du)。還有(you)一(yi)類(lei)是靠(kao)機(ji)(ji)件間的摩擦力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)的摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),包(bao)括帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和摩擦輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)容易(yi)實現無級變速,可以適應軸(zhou)間距(ju)較大(da)的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)場(chang)(chang)合(he),而過(guo)載打滑還能起到緩沖和保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)裝(zhuang)置的作用(yong),但這(zhe)種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)一(yi)般不(bu)能用(yong)于(yu)大(da)功率(lv)(lv)的場(chang)(chang)合(he),也(ye)不(bu)能保證準(zhun)確(que)的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比。

  傳動形式多,但是樂至機械密封的(de)更(geng)換工(gong)作(zuo)大(da)同小異,首先(xian)拆前(qian)需(xu)確認(ren)電機處于(yu)檢修狀態,擰下(xia)加油螺(luo)塞,用吸管把(ba)密(mi)封(feng)座(zuo)腔內(nei)的(de)潤滑(hua)油吸出。準備(bei)好放置泵(beng)(beng)零件的(de)工(gong)作(zuo)臺及拆裝工(gong)具,切勿(wu)任意(yi)亂放亂用,避免碰壞泵(beng)(beng)的(de)零部件。

  拆對(dui)分式聯軸(zhou)器(qi):先把聯軸(zhou)器(qi)的固定內六(liu)角螺(luo)釘(ding)擰下(xia)來,再輕(qing)(qing)輕(qing)(qing)把聯軸(zhou)器(qi)的一(yi)半從軸(zhou)上(shang)慢(man)(man)慢(man)(man)拉下(xia),注意不要掉(diao)了,再用(yong)梅花扳(ban)手擰下(xia)泵(beng)軸(zhou)吊緊(jin)螺(luo)栓(shuan)和擋(dang)塊(kuai),讓葉輪慢(man)(man)慢(man)(man)下(xia)沉至泵(beng)體,然(ran)后拆下(xia)另外一(yi)半聯軸(zhou)器(qi),拿下(xia)泵(beng)軸(zhou)擋(dang)圈。

  拆卸樂至機械密封:抓(zhua)住密封彈簧順(shun)著泵軸往上提,就能(neng)拆下來了。

  拆卸(xie)并(bing)清洗軸(zhou)承座(zuo):先輕輕松動一(yi)下軸(zhou)承座(zuo)后用拆卸(xie)螺(luo)栓頂起軸(zhou)承座(zuo),并(bing)且沿著泵軸(zhou)往上提而卸(xie)下,再(zai)用噴氣燃料清洗軸(zhou)承及(ji)座(zuo),裝(zhuang)前晾(liang)干并(bing)涂抹(mo)少許20號(hao)機械油(you)用來潤(run)滑(hua)保護(hu)。

  拆密(mi)(mi)封座:擰下密(mi)(mi)封座壓緊螺母,輕(qing)輕(qing)卸下密(mi)(mi)封座并清洗。

  樂至機械密封裝(zhuang)(zhuang)配(pei):在動(dong)、靜(jing)環鏡面上涂一層潔凈的20號潤(run)滑油,導軸(zhou)承座也抹(mo)上潤(run)滑油,先把(ba)靜(jing)環輕輕定(ding)位(wei)裝(zhuang)(zhuang)入(ru)導軸(zhou)承座,再(zai)在泵軸(zhou)上抹(mo)上潤(run)滑油,把(ba)動(dong)環部分輕輕裝(zhuang)(zhuang)入(ru)泵軸(zhou)上,用手輕推密封環應能伸縮自如,注(zhu)意動(dong)、靜(jing)環部分的防轉部位(wei)需裝(zhuang)(zhuang)配(pei)到位(wei)。

  裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi):在電機軸(zhou)(zhou)頭上(shang)裝(zhuang)(zhuang)上(shang)擋圈,裝(zhuang)(zhuang)上(shang)一(yi)半聯(lian)軸(zhou)(zhou)器(qi)(qi),再(zai)(zai)在泵軸(zhou)(zhou)端和(he)聯(lian)軸(zhou)(zhou)器(qi)(qi)槽內(nei)裝(zhuang)(zhuang)上(shang)擋塊并用梅花扳(ban)手(shou)擰(ning)(ning)緊螺栓;再(zai)(zai)裝(zhuang)(zhuang)上(shang)另(ling)一(yi)半聯(lian)軸(zhou)(zhou)器(qi)(qi)擰(ning)(ning)上(shang)內(nei)六角螺釘。安裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi)正(zheng)確的檢查要求:對分式(shi)聯(lian)軸(zhou)(zhou)器(qi)(qi)上(shang)下間隙需要均勻,用手(shou)盤動聯(lian)軸(zhou)(zhou)器(qi)(qi)幾圈檢查轉動的靈活性。

  裝密封(feng)座(zuo):先將密封(feng)座(zuo)裝入橡(xiang)膠油封(feng),再把密封(feng)座(zuo)裝入泵蓋(gai)(gai)(gai)并壓(ya)(ya)在軸(zhou)承(cheng)座(zuo)上(shang),擰緊(jin)螺(luo)(luo)母(mu),確(que)保(bao)所有安裝螺(luo)(luo)釘緊(jin)固(gu)。當安裝螺(luo)(luo)釘被用作密封(feng)與軸(zhou)之(zhi)間的(de)驅動時(shi),軸(zhou)應打埋頭孔來加固(gu)連接,緊(jin)固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)(luo)栓時(shi)應該平穩緊(jin)固(gu),并且不(bu)要使壓(ya)(ya)蓋(gai)(gai)(gai)受彈(dan)力。在可能(neng)的(de)地(di)方使用4個以上(shang)螺(luo)(luo)釘的(de)等間距壓(ya)(ya)蓋(gai)(gai)(gai),緊(jin)固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)(luo)栓時(shi),用塞尺檢(jian)查軸(zhou)與壓(ya)(ya)蓋(gai)(gai)(gai)之(zhi)間的(de)間隙,這在密封(feng)腔(qiang)對壓(ya)(ya)蓋(gai)(gai)(gai)不(bu)導向時(shi),顯得特別重要,因為壓(ya)(ya)蓋(gai)(gai)(gai)必(bi)須(xu)對中。