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隴南如何對機械密封進行更換工作

發(fa)布時(shi)間:2021-12-17 11:49:09 人(ren)氣(qi):98928 來源:

  隴南機械密封利(li)用(yong)機(ji)械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工(gong)程中應用(yong)非常(chang)廣(guang)泛,有多(duo)種形式,主要(yao)包括(kuo)皮帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于(yu)大功(gong)率的(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確,但(dan)(dan)一(yi)(yi)般要(yao)求較(jiao)高的(de)(de)制造精(jing)度(du)和(he)安裝精(jing)度(du)。還有一(yi)(yi)類是(shi)靠機(ji)件(jian)間的(de)(de)摩擦力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩擦輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易(yi)實現(xian)無級變速,可以適應軸間距較(jiao)大的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載打滑還能(neng)起到緩沖(chong)和(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)(de)作(zuo)用(yong),但(dan)(dan)這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不能(neng)用(yong)于(yu)大功(gong)率的(de)(de)場(chang)合,也不能(neng)保證準確的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是隴南機械密封的更換(huan)工(gong)作大同小異,首先拆前需確認電機處(chu)于(yu)檢(jian)修狀態,擰(ning)下(xia)加(jia)油螺塞,用吸管把密封座(zuo)腔內(nei)的潤滑(hua)油吸出。準(zhun)備(bei)好(hao)放置泵零件的工(gong)作臺(tai)及(ji)拆裝工(gong)具,切勿(wu)任意亂(luan)放亂(luan)用,避免碰壞泵的零部件。


  拆(chai)對(dui)分式聯(lian)(lian)軸(zhou)器(qi):先把聯(lian)(lian)軸(zhou)器(qi)的固(gu)定內六角螺釘擰下(xia)(xia)(xia)來,再輕輕把聯(lian)(lian)軸(zhou)器(qi)的一(yi)半(ban)從軸(zhou)上慢(man)(man)慢(man)(man)拉下(xia)(xia)(xia),注(zhu)意(yi)不要掉了,再用梅花(hua)扳手擰下(xia)(xia)(xia)泵軸(zhou)吊緊(jin)螺栓和擋塊(kuai),讓葉輪慢(man)(man)慢(man)(man)下(xia)(xia)(xia)沉(chen)至泵體,然后拆(chai)下(xia)(xia)(xia)另外一(yi)半(ban)聯(lian)(lian)軸(zhou)器(qi),拿下(xia)(xia)(xia)泵軸(zhou)擋圈(quan)。

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  拆卸隴南機械密封:抓住密(mi)封彈簧順著泵軸(zhou)往上提,就(jiu)能拆下來了。


  拆卸(xie)并(bing)(bing)清(qing)洗(xi)軸(zhou)(zhou)(zhou)(zhou)承(cheng)座:先輕輕松動一下(xia)軸(zhou)(zhou)(zhou)(zhou)承(cheng)座后(hou)用(yong)拆卸(xie)螺栓頂起軸(zhou)(zhou)(zhou)(zhou)承(cheng)座,并(bing)(bing)且沿著泵軸(zhou)(zhou)(zhou)(zhou)往上提而卸(xie)下(xia),再用(yong)噴氣燃料(liao)清(qing)洗(xi)軸(zhou)(zhou)(zhou)(zhou)承(cheng)及座,裝(zhuang)前晾干并(bing)(bing)涂抹少許20號機械油用(yong)來潤滑(hua)保護。


  拆密(mi)(mi)封座(zuo):擰下(xia)密(mi)(mi)封座(zuo)壓緊螺(luo)母(mu),輕輕卸下(xia)密(mi)(mi)封座(zuo)并清(qing)洗。


  隴南機械密封裝配:在(zai)動(dong)、靜(jing)環(huan)鏡(jing)面上(shang)涂一層潔凈的20號潤滑(hua)油(you),導軸(zhou)承座(zuo)也抹上(shang)潤滑(hua)油(you),先把靜(jing)環(huan)輕(qing)輕(qing)定(ding)位裝入導軸(zhou)承座(zuo),再在(zai)泵軸(zhou)上(shang)抹上(shang)潤滑(hua)油(you),把動(dong)環(huan)部(bu)(bu)分輕(qing)輕(qing)裝入泵軸(zhou)上(shang),用手(shou)輕(qing)推密封環(huan)應能伸縮(suo)自如,注意動(dong)、靜(jing)環(huan)部(bu)(bu)分的防轉部(bu)(bu)位需裝配到位。


  裝(zhuang)(zhuang)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi):在(zai)電機軸(zhou)頭上(shang)(shang)(shang)(shang)裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋圈,裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)一半聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi),再在(zai)泵軸(zhou)端和聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)槽內裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋塊(kuai)并(bing)用梅(mei)花扳手(shou)擰緊螺栓;再裝(zhuang)(zhuang)上(shang)(shang)(shang)(shang)另一半聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)擰上(shang)(shang)(shang)(shang)內六角螺釘。安(an)裝(zhuang)(zhuang)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)正確的檢(jian)(jian)查要(yao)求:對分式(shi)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)上(shang)(shang)(shang)(shang)下間隙(xi)需要(yao)均勻(yun),用手(shou)盤動(dong)(dong)聯(lian)(lian)(lian)軸(zhou)器(qi)(qi)(qi)幾圈檢(jian)(jian)查轉動(dong)(dong)的靈活(huo)性(xing)。


  裝(zhuang)密(mi)封(feng)座(zuo)(zuo):先將密(mi)封(feng)座(zuo)(zuo)裝(zhuang)入(ru)橡膠油封(feng),再把密(mi)封(feng)座(zuo)(zuo)裝(zhuang)入(ru)泵(beng)蓋并壓(ya)(ya)(ya)(ya)在軸承(cheng)座(zuo)(zuo)上,擰緊螺母(mu),確保(bao)所有安裝(zhuang)螺釘(ding)(ding)緊固(gu)。當安裝(zhuang)螺釘(ding)(ding)被用(yong)作密(mi)封(feng)與軸之間(jian)的驅動時(shi)(shi),軸應(ying)打埋頭孔來加固(gu)連接,緊固(gu)壓(ya)(ya)(ya)(ya)蓋螺栓時(shi)(shi)應(ying)該平穩緊固(gu),并且不要使壓(ya)(ya)(ya)(ya)蓋受彈力。在可能的地方使用(yong)4個以上螺釘(ding)(ding)的等間(jian)距壓(ya)(ya)(ya)(ya)蓋,緊固(gu)壓(ya)(ya)(ya)(ya)蓋螺栓時(shi)(shi),用(yong)塞尺檢查(cha)軸與壓(ya)(ya)(ya)(ya)蓋之間(jian)的間(jian)隙,這在密(mi)封(feng)腔對壓(ya)(ya)(ya)(ya)蓋不導向時(shi)(shi),顯得特別(bie)重(zhong)要,因為壓(ya)(ya)(ya)(ya)蓋必須對中。