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羅平如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人(ren)氣:184081 來源:川工密封

  羅平機械密封利用(yong)機械方式傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)(li)和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械工程中應用(yong)非常廣泛(fan),有多種形式,主要(yao)包括皮(pi)帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪齒條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于(yu)大功率(lv)的(de)(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但(dan)一(yi)般(ban)要(yao)求較(jiao)高的(de)(de)(de)制造(zao)精度(du)(du)和(he)安裝(zhuang)精度(du)(du)。還(huan)有一(yi)類(lei)是(shi)靠機件間的(de)(de)(de)摩擦(ca)力(li)(li)傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)力(li)(li)和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩擦(ca)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩擦(ca)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可以適應軸間距(ju)較(jiao)大的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而(er)過(guo)載打滑還(huan)能(neng)起到緩沖和(he)保護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)(de)(de)作(zuo)用(yong),但(dan)這(zhe)種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般(ban)不能(neng)用(yong)于(yu)大功率(lv)的(de)(de)(de)場(chang)合,也(ye)不能(neng)保證準確的(de)(de)(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是羅平機械密封的(de)更換工作(zuo)大同小(xiao)異(yi),首先拆(chai)前(qian)需確認(ren)電機(ji)處于檢修狀態,擰下加油螺(luo)塞,用吸管(guan)把密封座腔(qiang)內的(de)潤滑(hua)油吸出。準備好放置(zhi)泵零(ling)件(jian)的(de)工作(zuo)臺及拆(chai)裝工具(ju),切勿任意亂(luan)放亂(luan)用,避免(mian)碰(peng)壞泵的(de)零(ling)部件(jian)。

  拆對分(fen)式聯(lian)軸器:先(xian)把聯(lian)軸器的固定(ding)內六角螺釘(ding)擰(ning)下(xia)(xia)來(lai),再(zai)輕輕把聯(lian)軸器的一半從軸上慢慢拉下(xia)(xia),注(zhu)意不要掉了,再(zai)用梅花扳手(shou)擰(ning)下(xia)(xia)泵軸吊緊螺栓(shuan)和擋塊(kuai),讓葉(xie)輪慢慢下(xia)(xia)沉至泵體,然后拆下(xia)(xia)另外一半聯(lian)軸器,拿下(xia)(xia)泵軸擋圈。

  拆卸羅平機械密封:抓住密封彈簧順(shun)著泵軸往上提,就能(neng)拆下來了。

  拆卸(xie)(xie)并(bing)清(qing)洗(xi)(xi)軸承(cheng)座(zuo):先輕輕松(song)動一(yi)下(xia)軸承(cheng)座(zuo)后用拆卸(xie)(xie)螺栓頂(ding)起(qi)軸承(cheng)座(zuo),并(bing)且沿著泵軸往上提而卸(xie)(xie)下(xia),再(zai)用噴氣燃料清(qing)洗(xi)(xi)軸承(cheng)及座(zuo),裝前(qian)晾干并(bing)涂抹少(shao)許20號機械油用來潤滑保護。

  拆密(mi)封(feng)座(zuo)(zuo):擰下密(mi)封(feng)座(zuo)(zuo)壓緊(jin)螺母,輕輕卸(xie)下密(mi)封(feng)座(zuo)(zuo)并(bing)清(qing)洗。

  羅平機械密封裝配(pei):在動(dong)(dong)、靜(jing)(jing)環(huan)鏡面上涂一(yi)層潔(jie)凈的20號潤滑油,導軸(zhou)承(cheng)座也抹上潤滑油,先(xian)把靜(jing)(jing)環(huan)輕(qing)輕(qing)定位(wei)裝入導軸(zhou)承(cheng)座,再在泵軸(zhou)上抹上潤滑油,把動(dong)(dong)環(huan)部分輕(qing)輕(qing)裝入泵軸(zhou)上,用手輕(qing)推密封(feng)環(huan)應能伸縮自(zi)如(ru),注意動(dong)(dong)、靜(jing)(jing)環(huan)部分的防轉(zhuan)部位(wei)需(xu)裝配(pei)到位(wei)。

  裝(zhuang)(zhuang)(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)(zhou)器(qi):在電機(ji)軸(zhou)(zhou)(zhou)頭上(shang)(shang)(shang)(shang)裝(zhuang)(zhuang)(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋(dang)圈,裝(zhuang)(zhuang)(zhuang)(zhuang)上(shang)(shang)(shang)(shang)一半(ban)聯(lian)軸(zhou)(zhou)(zhou)器(qi),再在泵軸(zhou)(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)(zhou)器(qi)槽內裝(zhuang)(zhuang)(zhuang)(zhuang)上(shang)(shang)(shang)(shang)擋(dang)塊并用梅(mei)花扳(ban)手擰(ning)緊螺栓;再裝(zhuang)(zhuang)(zhuang)(zhuang)上(shang)(shang)(shang)(shang)另一半(ban)聯(lian)軸(zhou)(zhou)(zhou)器(qi)擰(ning)上(shang)(shang)(shang)(shang)內六角螺釘。安裝(zhuang)(zhuang)(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)(zhou)器(qi)正確(que)的檢查(cha)要求(qiu):對分式聯(lian)軸(zhou)(zhou)(zhou)器(qi)上(shang)(shang)(shang)(shang)下間隙(xi)需要均勻(yun),用手盤動(dong)聯(lian)軸(zhou)(zhou)(zhou)器(qi)幾圈檢查(cha)轉動(dong)的靈活性。

  裝(zhuang)密(mi)封座(zuo):先將(jiang)密(mi)封座(zuo)裝(zhuang)入(ru)橡膠油封,再把密(mi)封座(zuo)裝(zhuang)入(ru)泵(beng)蓋并壓(ya)在軸(zhou)承座(zuo)上(shang),擰緊螺(luo)(luo)母(mu),確保所有(you)安(an)裝(zhuang)螺(luo)(luo)釘(ding)緊固(gu)。當安(an)裝(zhuang)螺(luo)(luo)釘(ding)被(bei)用(yong)(yong)作密(mi)封與軸(zhou)之間(jian)的驅動時(shi)(shi),軸(zhou)應打埋頭孔來加固(gu)連(lian)接(jie),緊固(gu)壓(ya)蓋螺(luo)(luo)栓時(shi)(shi)應該平穩緊固(gu),并且(qie)不(bu)要(yao)使壓(ya)蓋受彈(dan)力(li)。在可能的地方使用(yong)(yong)4個以上(shang)螺(luo)(luo)釘(ding)的等間(jian)距壓(ya)蓋,緊固(gu)壓(ya)蓋螺(luo)(luo)栓時(shi)(shi),用(yong)(yong)塞尺檢查軸(zhou)與壓(ya)蓋之間(jian)的間(jian)隙,這在密(mi)封腔對壓(ya)蓋不(bu)導(dao)向時(shi)(shi),顯得特別重要(yao),因為壓(ya)蓋必須對中。