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南華如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:184086 來源(yuan):川工密封

  南華機械密封利(li)用機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中(zhong)應用非常廣泛(fan),有多(duo)種形式,主(zhu)要(yao)包括皮帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠(gou)用于(yu)大(da)功率的(de)(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確(que),但(dan)一(yi)般(ban)要(yao)求較高(gao)的(de)(de)制造(zao)精(jing)(jing)度和(he)安裝精(jing)(jing)度。還(huan)有一(yi)類是靠(kao)機件間的(de)(de)摩(mo)(mo)擦(ca)(ca)力(li)傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力(li)和(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)(mo)擦(ca)(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易實現無級(ji)變速,可以適(shi)應軸間距較大(da)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場合(he),而過載打(da)滑(hua)還(huan)能(neng)起到緩沖和(he)保(bao)護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)作用,但(dan)這種傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般(ban)不能(neng)用于(yu)大(da)功率的(de)(de)場合(he),也不能(neng)保(bao)證準確(que)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是南華機械密封的更換(huan)工(gong)作(zuo)(zuo)大同小異,首先(xian)拆前需確認電(dian)機處于檢修狀態(tai),擰(ning)下(xia)加(jia)油螺(luo)塞,用(yong)吸管把密封座腔內的潤滑油吸出。準備好(hao)放置泵零件(jian)的工(gong)作(zuo)(zuo)臺及拆裝工(gong)具,切勿任意亂(luan)放亂(luan)用(yong),避免(mian)碰壞泵的零部件(jian)。

  拆對(dui)分式(shi)聯(lian)軸(zhou)器(qi):先把聯(lian)軸(zhou)器(qi)的固定內六角螺(luo)(luo)釘(ding)擰(ning)下來(lai),再輕輕把聯(lian)軸(zhou)器(qi)的一(yi)半(ban)從軸(zhou)上慢(man)(man)慢(man)(man)拉下,注意不要(yao)掉了(le),再用梅花扳手擰(ning)下泵(beng)軸(zhou)吊緊螺(luo)(luo)栓和擋塊(kuai),讓葉輪慢(man)(man)慢(man)(man)下沉至泵(beng)體(ti),然后(hou)拆下另外一(yi)半(ban)聯(lian)軸(zhou)器(qi),拿下泵(beng)軸(zhou)擋圈。

  拆卸南華機械密封:抓住密封彈簧(huang)順著泵軸往上提,就能(neng)拆下來了。

  拆(chai)卸并清(qing)洗軸(zhou)(zhou)(zhou)承(cheng)座(zuo)(zuo)(zuo):先輕(qing)輕(qing)松動一(yi)下軸(zhou)(zhou)(zhou)承(cheng)座(zuo)(zuo)(zuo)后用拆(chai)卸螺(luo)栓頂起軸(zhou)(zhou)(zhou)承(cheng)座(zuo)(zuo)(zuo),并且沿著泵軸(zhou)(zhou)(zhou)往上提而卸下,再用噴(pen)氣燃料清(qing)洗軸(zhou)(zhou)(zhou)承(cheng)及座(zuo)(zuo)(zuo),裝前晾干并涂抹少許20號機(ji)械油用來潤(run)滑(hua)保護。

  拆密封(feng)座(zuo):擰下密封(feng)座(zuo)壓緊螺母,輕輕卸(xie)下密封(feng)座(zuo)并清(qing)洗。

  南華機械密封裝(zhuang)配(pei):在動、靜(jing)環(huan)鏡面上(shang)(shang)涂一層潔凈的20號潤(run)(run)滑(hua)油,導軸承座也抹上(shang)(shang)潤(run)(run)滑(hua)油,先把靜(jing)環(huan)輕(qing)輕(qing)定位(wei)裝(zhuang)入(ru)(ru)導軸承座,再在泵軸上(shang)(shang)抹上(shang)(shang)潤(run)(run)滑(hua)油,把動環(huan)部(bu)分輕(qing)輕(qing)裝(zhuang)入(ru)(ru)泵軸上(shang)(shang),用手輕(qing)推密封(feng)環(huan)應(ying)能(neng)伸縮自如,注(zhu)意動、靜(jing)環(huan)部(bu)分的防轉部(bu)位(wei)需(xu)裝(zhuang)配(pei)到位(wei)。

  裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi):在(zai)電(dian)機軸(zhou)(zhou)(zhou)頭上(shang)(shang)裝(zhuang)上(shang)(shang)擋圈,裝(zhuang)上(shang)(shang)一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),再在(zai)泵軸(zhou)(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)槽(cao)內裝(zhuang)上(shang)(shang)擋塊并用梅花扳手(shou)擰緊(jin)螺栓;再裝(zhuang)上(shang)(shang)另一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)擰上(shang)(shang)內六角螺釘。安(an)裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)正確的(de)檢查要求:對分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)上(shang)(shang)下(xia)間隙需(xu)要均(jun)勻,用手(shou)盤動聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)幾圈檢查轉動的(de)靈活性(xing)。

  裝密(mi)封(feng)座(zuo):先將密(mi)封(feng)座(zuo)裝入橡(xiang)膠(jiao)油(you)封(feng),再把密(mi)封(feng)座(zuo)裝入泵(beng)蓋(gai)(gai)并壓(ya)(ya)在軸(zhou)(zhou)承(cheng)座(zuo)上(shang),擰緊(jin)螺(luo)母(mu),確保所(suo)有安(an)裝螺(luo)釘緊(jin)固(gu)(gu)。當安(an)裝螺(luo)釘被用(yong)(yong)(yong)作密(mi)封(feng)與軸(zhou)(zhou)之(zhi)間的驅動(dong)時(shi),軸(zhou)(zhou)應打(da)埋頭(tou)孔(kong)來加固(gu)(gu)連接,緊(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)(gai)螺(luo)栓(shuan)時(shi)應該平(ping)穩(wen)緊(jin)固(gu)(gu),并且不(bu)要使壓(ya)(ya)蓋(gai)(gai)受彈力(li)。在可能(neng)的地方使用(yong)(yong)(yong)4個以上(shang)螺(luo)釘的等間距(ju)壓(ya)(ya)蓋(gai)(gai),緊(jin)固(gu)(gu)壓(ya)(ya)蓋(gai)(gai)螺(luo)栓(shuan)時(shi),用(yong)(yong)(yong)塞尺檢查軸(zhou)(zhou)與壓(ya)(ya)蓋(gai)(gai)之(zhi)間的間隙,這在密(mi)封(feng)腔對壓(ya)(ya)蓋(gai)(gai)不(bu)導向時(shi),顯(xian)得特別重要,因為壓(ya)(ya)蓋(gai)(gai)必須對中。