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寧江如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人(ren)氣(qi):184808 來(lai)源:川工密封

  寧江機械密封利用(yong)機(ji)械方式(shi)傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械工程中應(ying)用(yong)非(fei)常廣泛,有(you)多種形(xing)式(shi),主要(yao)包(bao)括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于(yu)(yu)大(da)(da)(da)功(gong)率的(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一(yi)般要(yao)求較高的(de)制(zhi)造精(jing)度(du)和(he)(he)安(an)裝(zhuang)精(jing)度(du)。還(huan)(huan)有(you)一(yi)類是靠(kao)機(ji)件間(jian)的(de)摩擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦(ca)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可(ke)以適應(ying)軸間(jian)距較大(da)(da)(da)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合(he),而過(guo)載打滑(hua)還(huan)(huan)能(neng)起(qi)到緩沖和(he)(he)保(bao)(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)作用(yong),但這種傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不(bu)能(neng)用(yong)于(yu)(yu)大(da)(da)(da)功(gong)率的(de)場合(he),也不(bu)能(neng)保(bao)(bao)證準確的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是寧江機械密封的(de)更換(huan)工作大同(tong)小異,首(shou)先拆(chai)前需確認電機(ji)處于檢修狀(zhuang)態(tai),擰下加油螺塞,用吸管把密封座腔內的(de)潤滑油吸出。準備好放置(zhi)泵零件的(de)工作臺及拆(chai)裝(zhuang)工具,切勿任意亂放亂用,避(bi)免碰壞泵的(de)零部件。

  拆(chai)對分式聯軸(zhou)(zhou)(zhou)器:先把聯軸(zhou)(zhou)(zhou)器的(de)固定內六角螺釘擰下來,再輕輕把聯軸(zhou)(zhou)(zhou)器的(de)一半從軸(zhou)(zhou)(zhou)上慢(man)慢(man)拉(la)下,注意不(bu)要掉(diao)了,再用梅花扳手擰下泵軸(zhou)(zhou)(zhou)吊緊(jin)螺栓(shuan)和擋(dang)塊(kuai),讓葉輪慢(man)慢(man)下沉至泵體,然(ran)后(hou)拆(chai)下另外一半聯軸(zhou)(zhou)(zhou)器,拿下泵軸(zhou)(zhou)(zhou)擋(dang)圈。

  拆卸寧江機械密封:抓住(zhu)密封(feng)彈(dan)簧順著泵(beng)軸往(wang)上提,就能拆下來了。

  拆卸(xie)并清洗(xi)軸(zhou)(zhou)承座:先輕輕松動一(yi)下軸(zhou)(zhou)承座后用拆卸(xie)螺(luo)栓頂(ding)起軸(zhou)(zhou)承座,并且沿著泵軸(zhou)(zhou)往上(shang)提而卸(xie)下,再用噴氣燃(ran)料清洗(xi)軸(zhou)(zhou)承及座,裝前晾干(gan)并涂抹(mo)少許20號機械油(you)用來潤滑保護。

  拆密(mi)封(feng)座:擰下(xia)密(mi)封(feng)座壓緊螺母,輕(qing)輕(qing)卸下(xia)密(mi)封(feng)座并清洗。

  寧江機械密封裝(zhuang)配:在動(dong)、靜環(huan)(huan)鏡面上(shang)(shang)(shang)(shang)涂(tu)一(yi)層潔凈(jing)的(de)20號潤滑油,導軸(zhou)(zhou)承座(zuo)也抹上(shang)(shang)(shang)(shang)潤滑油,先把靜環(huan)(huan)輕(qing)(qing)輕(qing)(qing)定位(wei)裝(zhuang)入導軸(zhou)(zhou)承座(zuo),再在泵軸(zhou)(zhou)上(shang)(shang)(shang)(shang)抹上(shang)(shang)(shang)(shang)潤滑油,把動(dong)環(huan)(huan)部分輕(qing)(qing)輕(qing)(qing)裝(zhuang)入泵軸(zhou)(zhou)上(shang)(shang)(shang)(shang),用手輕(qing)(qing)推密封環(huan)(huan)應能伸縮自如(ru),注意(yi)動(dong)、靜環(huan)(huan)部分的(de)防轉部位(wei)需裝(zhuang)配到位(wei)。

  裝(zhuang)(zhuang)(zhuang)聯軸(zhou)器(qi)(qi):在電機軸(zhou)頭上(shang)裝(zhuang)(zhuang)(zhuang)上(shang)擋(dang)圈,裝(zhuang)(zhuang)(zhuang)上(shang)一半聯軸(zhou)器(qi)(qi),再在泵軸(zhou)端和聯軸(zhou)器(qi)(qi)槽內裝(zhuang)(zhuang)(zhuang)上(shang)擋(dang)塊并用梅(mei)花扳(ban)手(shou)擰緊(jin)螺(luo)栓(shuan);再裝(zhuang)(zhuang)(zhuang)上(shang)另一半聯軸(zhou)器(qi)(qi)擰上(shang)內六(liu)角螺(luo)釘。安裝(zhuang)(zhuang)(zhuang)聯軸(zhou)器(qi)(qi)正確的檢(jian)查要(yao)求:對(dui)分(fen)式聯軸(zhou)器(qi)(qi)上(shang)下間隙(xi)需(xu)要(yao)均勻,用手(shou)盤(pan)動聯軸(zhou)器(qi)(qi)幾圈檢(jian)查轉動的靈活性。

  裝(zhuang)(zhuang)密(mi)封(feng)座:先將密(mi)封(feng)座裝(zhuang)(zhuang)入(ru)橡膠油(you)封(feng),再把密(mi)封(feng)座裝(zhuang)(zhuang)入(ru)泵蓋(gai)(gai)(gai)(gai)并壓(ya)(ya)(ya)在軸(zhou)承座上(shang),擰緊螺母,確保所有安裝(zhuang)(zhuang)螺釘(ding)緊固。當(dang)安裝(zhuang)(zhuang)螺釘(ding)被用(yong)作密(mi)封(feng)與軸(zhou)之(zhi)間(jian)(jian)的(de)(de)驅動時,軸(zhou)應打(da)埋頭孔來加固連接,緊固壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)螺栓(shuan)時應該平穩緊固,并且(qie)不要(yao)使(shi)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)受(shou)彈力。在可能的(de)(de)地方使(shi)用(yong)4個以上(shang)螺釘(ding)的(de)(de)等間(jian)(jian)距壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai),緊固壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)螺栓(shuan)時,用(yong)塞尺檢查軸(zhou)與壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)之(zhi)間(jian)(jian)的(de)(de)間(jian)(jian)隙,這在密(mi)封(feng)腔對壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)不導向(xiang)時,顯得特別重要(yao),因為壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)必須對中。