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平遠研磨和冷卻對密封面都非常重要

發布時間:2021-12-17 11:54:31 人氣:98047 來源:

  在研磨過程中,閥門制造的密封面是一個常用的整理方法,可以使平遠機械密封摩擦端面(mian)(mian)尺寸精度提(ti)(ti)高,閥門的密封(feng)面(mian)(mian),幾何粗(cu)糙度和表(biao)面(mian)(mian)粗(cu)糙度,但不(bu)能提(ti)(ti)高密封(feng)表(biao)面(mian)(mian)的相互位置精度。


  平遠機械密封面研磨包括五個方面的基本原理:研磨運動、研磨工藝、研磨速度、研磨壓力和研磨余量。研磨過程好一起研究密封面,隨著對平遠機械密封研(yan)究的(de)(de)(de)(de)(de)(de)(de)復雜面(mian)(mian)(mian)(mian)(mian),之(zhi)間的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)和(he)密(mi)(mi)封(feng)磨(mo)(mo)料(liao)(liao)磨(mo)(mo)具(ju)研(yan)究相(xiang)對(dui)(dui)運動(dong)(dong)(dong)時,密(mi)(mi)封(feng)圈(quan)(quan)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian),磨(mo)(mo)料(liao)(liao)磨(mo)(mo)具(ju)研(yan)究部分和(he)密(mi)(mi)封(feng)面(mian)(mian)(mian)(mian)(mian)之(zhi)間的(de)(de)(de)(de)(de)(de)(de)滑動(dong)(dong)(dong)或(huo)滾動(dong)(dong)(dong),切斷密(mi)(mi)封(feng)圈(quan)(quan)上薄(bo)薄(bo)的(de)(de)(de)(de)(de)(de)(de)一層金屬(shu)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)。密(mi)(mi)封(feng)凸峰部分的(de)(de)(de)(de)(de)(de)(de)圈(quan)(quan),表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)研(yan)磨(mo)(mo),然(ran)后逐漸達(da)到所要求的(de)(de)(de)(de)(de)(de)(de)幾何(he)形狀。不(bu)僅(jin)是(shi)(shi)金屬(shu)磨(mo)(mo)料(liao)(liao)的(de)(de)(de)(de)(de)(de)(de)研(yan)磨(mo)(mo)加(jia)工,以(yi)及化(hua)(hua)學作用。研(yan)磨(mo)(mo)油(you)可(ke)使(shi)加(jia)工表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)形成的(de)(de)(de)(de)(de)(de)(de)氧化(hua)(hua)膜,從(cong)而加(jia)快研(yan)磨(mo)(mo)過程。地面(mian)(mian)(mian)(mian)(mian)運動(dong)(dong)(dong)相(xiang)對(dui)(dui)運動(dong)(dong)(dong)的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)和(he)密(mi)(mi)封(feng)圈(quan)(quan)密(mi)(mi)封(feng)圈(quan)(quan)的(de)(de)(de)(de)(de)(de)(de)研(yan)究,對(dui)(dui)每個(ge)點的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)上的(de)(de)(de)(de)(de)(de)(de)道路(lu)和(he)相(xiang)對(dui)(dui)滑動(dong)(dong)(dong)的(de)(de)(de)(de)(de)(de)(de)研(yan)究應該(gai)是(shi)(shi)一樣(yang)的(de)(de)(de)(de)(de)(de)(de)。和(he)相(xiang)對(dui)(dui)運動(dong)(dong)(dong)方(fang)向改變。改變密(mi)(mi)封(feng)環內(nei)的(de)(de)(de)(de)(de)(de)(de)每個(ge)粒子的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)上運動(dong)(dong)(dong)的(de)(de)(de)(de)(de)(de)(de)方(fang)向不(bu)會重(zhong)復他們的(de)(de)(de)(de)(de)(de)(de)軌跡,以(yi)避免磨(mo)(mo)損(sun)明顯增加(jia)了密(mi)(mi)封(feng)環的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)粗糙度。此外,運動(dong)(dong)(dong)方(fang)向的(de)(de)(de)(de)(de)(de)(de)改變不(bu)能使(shi)磨(mo)(mo)粒分布比較均(jun)勻,且均(jun)勻切斷金屬(shu)密(mi)(mi)封(feng)環的(de)(de)(de)(de)(de)(de)(de)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)。

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  平遠機械密封研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)是利用(yong)涂敷(fu)或者壓嵌游離(li)磨(mo)(mo)(mo)(mo)(mo)(mo)粒(li)(li)與(yu)(yu)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)劑的(de)(de)(de)混合(he)物(wu),在(zai)(zai)一(yi)定(ding)剛性的(de)(de)(de)軟質(zhi)(zhi)研(yan)(yan)(yan)(yan)(yan)具(ju)上,通過(guo)研(yan)(yan)(yan)(yan)(yan)具(ju)與(yu)(yu)工(gong)件(jian)(jian)(jian)向磨(mo)(mo)(mo)(mo)(mo)(mo)料(liao)施加一(yi)定(ding)壓力(li),磨(mo)(mo)(mo)(mo)(mo)(mo)料(liao)滾動(dong)(dong)與(yu)(yu)滑(hua)動(dong)(dong),從(cong)被(bei)(bei)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)工(gong)件(jian)(jian)(jian)上去除(chu)極薄的(de)(de)(de)余量(liang),以(yi)提高工(gong)件(jian)(jian)(jian)的(de)(de)(de)精(jing)度和降低表面(mian)(mian)(mian)(mian)粗(cu)糙度值得加工(gong)方法(fa)。按(an)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)時(shi)有無研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)液可分為干研(yan)(yan)(yan)(yan)(yan)與(yu)(yu)濕研(yan)(yan)(yan)(yan)(yan)。研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程中,在(zai)(zai)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)壓力(li)下,眾(zhong)多(duo)(duo)的(de)(de)(de)磨(mo)(mo)(mo)(mo)(mo)(mo)料(liao)微(wei)(wei)粒(li)(li)進(jin)(jin)(jin)行(xing)微(wei)(wei)量(liang)切(qie)削(xue)。對(dui)(dui)工(gong)件(jian)(jian)(jian)表面(mian)(mian)(mian)(mian)進(jin)(jin)(jin)行(xing)擠壓、刻劃、滑(hua)擦(ca)(ca);在(zai)(zai)研(yan)(yan)(yan)(yan)(yan)具(ju)運動(dong)(dong)中當研(yan)(yan)(yan)(yan)(yan)具(ju)壓嵌的(de)(de)(de)磨(mo)(mo)(mo)(mo)(mo)(mo)粒(li)(li)脫落(luo)后及(ji)液中磨(mo)(mo)(mo)(mo)(mo)(mo)粒(li)(li)相對(dui)(dui)工(gong)件(jian)(jian)(jian)發生滾動(dong)(dong)。研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)過(guo)程中,在(zai)(zai)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)壓力(li)的(de)(de)(de)作(zuo)用(yong)下,眾(zhong)多(duo)(duo)磨(mo)(mo)(mo)(mo)(mo)(mo)粒(li)(li)進(jin)(jin)(jin)行(xing)微(wei)(wei)量(liang)切(qie)削(xue),同(tong)時(shi)被(bei)(bei)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)表面(mian)(mian)(mian)(mian)發生微(wei)(wei)小起(qi)伏的(de)(de)(de)塑性變形,并且被(bei)(bei)加入的(de)(de)(de)諸如(ru)硬脂(zhi)酸(suan)、油酸(suan)、脂(zhi)肪酸(suan)等活性物(wu)質(zhi)(zhi)與(yu)(yu)被(bei)(bei)研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)表面(mian)(mian)(mian)(mian)起(qi)化學(xue)作(zuo)用(yong)。隨著研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)加工(gong)的(de)(de)(de)進(jin)(jin)(jin)行(xing),磨(mo)(mo)(mo)(mo)(mo)(mo)具(ju)與(yu)(yu)工(gong)件(jian)(jian)(jian)表面(mian)(mian)(mian)(mian)間更趨貼近,其(qi)間充滿了微(wei)(wei)屑與(yu)(yu)破碎(sui)磨(mo)(mo)(mo)(mo)(mo)(mo)料(liao)的(de)(de)(de)碎(sui)渣,堵塞(sai)(sai)了研(yan)(yan)(yan)(yan)(yan)具(ju)表面(mian)(mian)(mian)(mian),對(dui)(dui)工(gong)件(jian)(jian)(jian)表面(mian)(mian)(mian)(mian)起(qi)滑(hua)擦(ca)(ca)作(zuo)用(yong)。所以(yi),研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)加工(gong)的(de)(de)(de)實質(zhi)(zhi)是磨(mo)(mo)(mo)(mo)(mo)(mo)粒(li)(li)的(de)(de)(de)微(wei)(wei)量(liang)切(qie)削(xue)、研(yan)(yan)(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)表面(mian)(mian)(mian)(mian)微(wei)(wei)小起(qi)伏的(de)(de)(de)塑性流(liu)動(dong)(dong)、表面(mian)(mian)(mian)(mian)活性物(wu)質(zhi)(zhi)的(de)(de)(de)化學(xue)作(zuo)用(yong)及(ji)研(yan)(yan)(yan)(yan)(yan)具(ju)堵塞(sai)(sai)物(wu)與(yu)(yu)工(gong)件(jian)(jian)(jian)表面(mian)(mian)(mian)(mian)滑(hua)擦(ca)(ca)作(zuo)用(yong)的(de)(de)(de)綜合(he)結果(guo)。


  為了不讓泵水通過軸與密封間隙泄漏,由出口冷凝泵或在鹽水中的母管引至密封水。給水泵是一種具有一定溫度、高溫的水通過泵軸或泵體金屬容器用平遠機械密封將熱量傳給軸承(cheng),使軸承(cheng)溫度(du)升高。為(wei)了控制傳熱,所以密封(feng)的水也起(qi)到(dao)冷卻作用。


  平遠機械密封直接冷卻就是冷卻液體直接和密封端面接觸達到冷卻的目的。沖洗實際上也是直接冷卻的一種方式,沖洗方式中通過管路連接換熱器將冷卻后的沖洗液引入密封腔進行直接冷卻。還有一種直接冷卻就是在平遠機械密封低(di)壓側(大氣)將清水、蒸(zheng)汽等冷(leng)(leng)卻流(liu)體(ti)直接引入密(mi)(mi)封(feng)端(duan)泄露(lu)處(chu)的一(yi)種冷(leng)(leng)卻方式,也(ye)稱急(ji)冷(leng)(leng),急(ji)冷(leng)(leng)不僅(jin)冷(leng)(leng)卻*,還能(neng)將密(mi)(mi)封(feng)端(duan)面周圍(wei)的雜(za)質(zhi)及泄露(lu)液(ye)帶走(zou),急(ji)冷(leng)(leng)液(ye)其壓力比密(mi)(mi)封(feng)介質(zhi)壓力低(di)。急(ji)冷(leng)(leng)液(ye)應(ying)盡(jin)量(liang)采用(yong)(yong)軟水,以防止(zhi)水垢(gou)產生破壞(huai)密(mi)(mi)封(feng)端(duan)面。當密(mi)(mi)封(feng)流(liu)體(ti)為易(yi)凝固、易(yi)結晶時,可用(yong)(yong)蒸(zheng)汽、溶劑等防止(zhi)流(liu)體(ti)凝結。