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普陀如何對機械密封進行更換工作

發布(bu)時間:2021-06-01 15:17:49 人氣:182954 來源:川工密封

  普陀機械密封利用(yong)機械方式傳(chuan)(chuan)遞(di)(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機械工程(cheng)中應用(yong)非常廣泛,有(you)多(duo)種形式,主要包(bao)括皮帶(dai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)(gua)桿蝸(gua)(gua)輪(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大功率的(de)場(chang)(chang)合(he),傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準(zhun)確(que),但(dan)一(yi)般要求較高的(de)制造精度和(he)(he)安裝(zhuang)精度。還(huan)有(you)一(yi)類是靠機件間的(de)摩(mo)(mo)擦(ca)力傳(chuan)(chuan)遞(di)(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)(mo)擦(ca)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包(bao)括帶(dai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩(mo)(mo)擦(ca)輪(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)擦(ca)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易(yi)實現(xian)無級變速,可以適應軸間距較大的(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場(chang)(chang)合(he),而過載打(da)滑還(huan)能(neng)起到緩沖和(he)(he)保(bao)護傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置(zhi)的(de)作(zuo)用(yong),但(dan)這種傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不(bu)(bu)能(neng)用(yong)于大功率的(de)場(chang)(chang)合(he),也不(bu)(bu)能(neng)保(bao)證準(zhun)確(que)的(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是普陀機械密封的更換工作大同小異,首先拆前需確認(ren)電機(ji)處于檢修狀態,擰下加油螺(luo)塞,用吸管(guan)把密封座(zuo)腔內的潤滑(hua)油吸出。準備好放置(zhi)泵(beng)零(ling)(ling)件的工作臺及(ji)拆裝工具,切勿任意亂(luan)放亂(luan)用,避免碰壞泵(beng)的零(ling)(ling)部(bu)件。

  拆對分式聯(lian)軸(zhou)(zhou)器:先把聯(lian)軸(zhou)(zhou)器的固(gu)定內六角螺(luo)釘擰下(xia)(xia)(xia)來(lai),再輕(qing)輕(qing)把聯(lian)軸(zhou)(zhou)器的一半從軸(zhou)(zhou)上慢(man)慢(man)拉下(xia)(xia)(xia),注意(yi)不(bu)要(yao)掉了(le),再用梅(mei)花扳手擰下(xia)(xia)(xia)泵(beng)(beng)軸(zhou)(zhou)吊緊螺(luo)栓和擋(dang)塊,讓葉(xie)輪(lun)慢(man)慢(man)下(xia)(xia)(xia)沉至泵(beng)(beng)體,然后拆下(xia)(xia)(xia)另外(wai)一半聯(lian)軸(zhou)(zhou)器,拿下(xia)(xia)(xia)泵(beng)(beng)軸(zhou)(zhou)擋(dang)圈。

  拆卸普陀機械密封:抓住密封彈簧順(shun)著泵軸往上(shang)提,就能拆下來(lai)了。

  拆(chai)卸(xie)(xie)并清洗(xi)(xi)軸承(cheng)座:先輕(qing)輕(qing)松動一下軸承(cheng)座后(hou)用拆(chai)卸(xie)(xie)螺栓頂起軸承(cheng)座,并且(qie)沿著泵(beng)軸往上提(ti)而卸(xie)(xie)下,再用噴氣燃料清洗(xi)(xi)軸承(cheng)及(ji)座,裝(zhuang)前晾干并涂抹少(shao)許20號機械油用來潤滑保(bao)護。

  拆(chai)密封(feng)座:擰下(xia)密封(feng)座壓緊螺(luo)母,輕輕卸下(xia)密封(feng)座并(bing)清(qing)洗。

  普陀機械密封裝(zhuang)配:在動、靜環(huan)鏡面上(shang)(shang)涂(tu)一層潔凈的(de)20號潤滑油,導軸承座也抹上(shang)(shang)潤滑油,先把(ba)靜環(huan)輕(qing)輕(qing)定位(wei)裝(zhuang)入導軸承座,再在泵軸上(shang)(shang)抹上(shang)(shang)潤滑油,把(ba)動環(huan)部分(fen)輕(qing)輕(qing)裝(zhuang)入泵軸上(shang)(shang),用(yong)手輕(qing)推密封環(huan)應能伸縮(suo)自如(ru),注意(yi)動、靜環(huan)部分(fen)的(de)防轉部位(wei)需裝(zhuang)配到位(wei)。

  裝(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi):在電(dian)機(ji)軸(zhou)(zhou)(zhou)(zhou)頭上(shang)裝(zhuang)(zhuang)上(shang)擋圈(quan),裝(zhuang)(zhuang)上(shang)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi),再在泵軸(zhou)(zhou)(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)槽內(nei)裝(zhuang)(zhuang)上(shang)擋塊(kuai)并用梅花扳手(shou)擰(ning)緊螺栓;再裝(zhuang)(zhuang)上(shang)另(ling)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)擰(ning)上(shang)內(nei)六角螺釘。安裝(zhuang)(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)正確的(de)檢(jian)查要(yao)求:對分式聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)上(shang)下間隙需要(yao)均勻,用手(shou)盤動(dong)(dong)聯(lian)(lian)軸(zhou)(zhou)(zhou)(zhou)器(qi)(qi)(qi)幾圈(quan)檢(jian)查轉動(dong)(dong)的(de)靈活性。

  裝密(mi)(mi)(mi)封座(zuo):先(xian)將密(mi)(mi)(mi)封座(zuo)裝入橡膠油封,再把密(mi)(mi)(mi)封座(zuo)裝入泵蓋(gai)(gai)(gai)并(bing)(bing)壓(ya)在軸(zhou)(zhou)承座(zuo)上,擰緊(jin)螺(luo)母,確保所有安裝螺(luo)釘(ding)緊(jin)固(gu)(gu)。當安裝螺(luo)釘(ding)被用作密(mi)(mi)(mi)封與軸(zhou)(zhou)之(zhi)間(jian)(jian)的(de)驅動時,軸(zhou)(zhou)應(ying)打(da)埋頭(tou)孔來加固(gu)(gu)連接,緊(jin)固(gu)(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)栓時應(ying)該平穩緊(jin)固(gu)(gu),并(bing)(bing)且不要(yao)使壓(ya)蓋(gai)(gai)(gai)受彈力。在可(ke)能的(de)地方使用4個以上螺(luo)釘(ding)的(de)等(deng)間(jian)(jian)距(ju)壓(ya)蓋(gai)(gai)(gai),緊(jin)固(gu)(gu)壓(ya)蓋(gai)(gai)(gai)螺(luo)栓時,用塞尺檢查軸(zhou)(zhou)與壓(ya)蓋(gai)(gai)(gai)之(zhi)間(jian)(jian)的(de)間(jian)(jian)隙,這在密(mi)(mi)(mi)封腔對(dui)壓(ya)蓋(gai)(gai)(gai)不導向時,顯得特別重要(yao),因為壓(ya)蓋(gai)(gai)(gai)必須(xu)對(dui)中(zhong)。