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青田如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人(ren)氣:99062 來源:

  青田機械密封利用(yong)機(ji)械(xie)方(fang)式(shi)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和運動(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在(zai)機(ji)械(xie)工(gong)程中(zhong)應用(yong)非常廣泛,有(you)多種(zhong)形(xing)式(shi),主(zhu)要(yao)包(bao)括皮(pi)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和螺(luo)旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)夠(gou)用(yong)于(yu)大(da)功率(lv)的(de)(de)場合,傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比準確,但一般要(yao)求(qiu)較(jiao)高的(de)(de)制造精(jing)度(du)和安裝精(jing)度(du)。還有(you)一類是靠機(ji)件間的(de)(de)摩擦(ca)力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力(li)和運動(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和摩擦(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容易實現無(wu)級變(bian)速,可以適應軸間距較(jiao)大(da)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場合,而(er)過(guo)載打滑(hua)還能(neng)起到緩沖(chong)和保(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)作用(yong),但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般不能(neng)用(yong)于(yu)大(da)功率(lv)的(de)(de)場合,也(ye)不能(neng)保(bao)證準確的(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是青田機械密封的更換(huan)工作大(da)同小異,首先(xian)拆前需確認電機處于檢修狀(zhuang)態,擰下(xia)加(jia)油(you)螺塞,用(yong)吸管把密封座(zuo)腔內(nei)的潤滑油(you)吸出。準備好放置泵零件的工作臺及拆裝工具,切勿任意亂(luan)(luan)放亂(luan)(luan)用(yong),避免碰壞泵的零部件。


  拆對分式(shi)聯軸器(qi)(qi):先把(ba)聯軸器(qi)(qi)的固定內(nei)六角螺(luo)釘擰下(xia)(xia)(xia)來,再輕輕把(ba)聯軸器(qi)(qi)的一半從軸上慢(man)慢(man)拉(la)下(xia)(xia)(xia),注意(yi)不要掉了(le),再用梅花扳手擰下(xia)(xia)(xia)泵軸吊緊螺(luo)栓和擋(dang)塊,讓葉輪慢(man)慢(man)下(xia)(xia)(xia)沉至泵體,然后(hou)拆下(xia)(xia)(xia)另外一半聯軸器(qi)(qi),拿下(xia)(xia)(xia)泵軸擋(dang)圈。

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  拆卸青田機械密封:抓住密封彈簧順著泵軸往上提,就能拆下來了。


  拆(chai)卸并清洗(xi)軸承座:先輕輕松(song)動一下軸承座后用拆(chai)卸螺栓頂(ding)起軸承座,并且沿著泵軸往上提而卸下,再用噴氣(qi)燃料清洗(xi)軸承及座,裝(zhuang)前晾(liang)干(gan)并涂(tu)抹少許20號機械油(you)用來潤滑(hua)保(bao)護。


  拆密(mi)(mi)封(feng)座(zuo)(zuo):擰(ning)下(xia)密(mi)(mi)封(feng)座(zuo)(zuo)壓(ya)緊螺母,輕(qing)輕(qing)卸下(xia)密(mi)(mi)封(feng)座(zuo)(zuo)并清洗。


  青田機械密封裝(zhuang)(zhuang)配(pei):在動(dong)、靜環鏡面上涂一層潔凈的20號(hao)潤滑(hua)(hua)油,導(dao)軸承(cheng)座也抹上潤滑(hua)(hua)油,先(xian)把靜環輕輕定位(wei)裝(zhuang)(zhuang)入導(dao)軸承(cheng)座,再在泵軸上抹上潤滑(hua)(hua)油,把動(dong)環部分輕輕裝(zhuang)(zhuang)入泵軸上,用手輕推密封(feng)環應能伸縮自(zi)如,注意動(dong)、靜環部分的防轉部位(wei)需裝(zhuang)(zhuang)配(pei)到位(wei)。


  裝(zhuang)聯軸(zhou)(zhou)器(qi):在電(dian)機軸(zhou)(zhou)頭上(shang)(shang)(shang)裝(zhuang)上(shang)(shang)(shang)擋(dang)(dang)圈,裝(zhuang)上(shang)(shang)(shang)一半(ban)聯軸(zhou)(zhou)器(qi),再在泵(beng)軸(zhou)(zhou)端和聯軸(zhou)(zhou)器(qi)槽(cao)內裝(zhuang)上(shang)(shang)(shang)擋(dang)(dang)塊并用(yong)梅花(hua)扳(ban)手(shou)擰緊螺(luo)栓;再裝(zhuang)上(shang)(shang)(shang)另一半(ban)聯軸(zhou)(zhou)器(qi)擰上(shang)(shang)(shang)內六角螺(luo)釘(ding)。安裝(zhuang)聯軸(zhou)(zhou)器(qi)正(zheng)確的(de)檢查要(yao)求:對分(fen)式聯軸(zhou)(zhou)器(qi)上(shang)(shang)(shang)下間隙需要(yao)均勻,用(yong)手(shou)盤動聯軸(zhou)(zhou)器(qi)幾圈檢查轉動的(de)靈活性。


  裝(zhuang)密封(feng)座:先將密封(feng)座裝(zhuang)入橡膠油封(feng),再(zai)把密封(feng)座裝(zhuang)入泵蓋(gai)(gai)(gai)并壓(ya)(ya)在(zai)(zai)軸承座上(shang),擰緊(jin)螺(luo)母(mu),確保(bao)所有(you)安(an)(an)裝(zhuang)螺(luo)釘緊(jin)固(gu)。當安(an)(an)裝(zhuang)螺(luo)釘被用(yong)(yong)作(zuo)密封(feng)與(yu)軸之(zhi)間(jian)的(de)(de)驅動時(shi)(shi),軸應(ying)打埋頭孔來加(jia)固(gu)連(lian)接,緊(jin)固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓時(shi)(shi)應(ying)該(gai)平(ping)穩緊(jin)固(gu),并且不(bu)要(yao)使(shi)壓(ya)(ya)蓋(gai)(gai)(gai)受(shou)彈力。在(zai)(zai)可能的(de)(de)地(di)方使(shi)用(yong)(yong)4個以上(shang)螺(luo)釘的(de)(de)等間(jian)距壓(ya)(ya)蓋(gai)(gai)(gai),緊(jin)固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓時(shi)(shi),用(yong)(yong)塞尺檢查軸與(yu)壓(ya)(ya)蓋(gai)(gai)(gai)之(zhi)間(jian)的(de)(de)間(jian)隙,這在(zai)(zai)密封(feng)腔對壓(ya)(ya)蓋(gai)(gai)(gai)不(bu)導向(xiang)時(shi)(shi),顯得特(te)別(bie)重(zhong)要(yao),因(yin)為壓(ya)(ya)蓋(gai)(gai)(gai)必須對中。