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上安鄉如何對機械密封進行更換工作

發布(bu)時間:2021-06-01 15:17:49 人氣(qi):182949 來源:川工密封

  上安鄉機械密封利(li)用機械(xie)(xie)方式傳(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)(xie)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)(xie)工程中應(ying)用非常(chang)廣泛(fan),有多(duo)種形式,主要包括皮帶(dai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用于(yu)大功(gong)率(lv)(lv)的(de)(de)(de)場(chang)合,傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確,但一(yi)般要求較(jiao)(jiao)高的(de)(de)(de)制造(zao)精(jing)度和(he)安(an)裝精(jing)度。還(huan)有一(yi)類是靠(kao)機件間的(de)(de)(de)摩(mo)擦力傳(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩(mo)擦傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦輪(lun)(lun)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易實現無級變(bian)速,可(ke)以適應(ying)軸間距較(jiao)(jiao)大的(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載打(da)滑還(huan)能(neng)起到緩(huan)沖和(he)保護傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)(de)作(zuo)用,但這種傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不能(neng)用于(yu)大功(gong)率(lv)(lv)的(de)(de)(de)場(chang)合,也不能(neng)保證(zheng)準確的(de)(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。

  傳動形式多,但是上安鄉機械密封的(de)更(geng)換工作大同小(xiao)異,首(shou)先拆前需確認電機(ji)處于檢修狀態,擰下(xia)加(jia)油螺塞,用(yong)吸(xi)管把(ba)密(mi)封座腔內(nei)的(de)潤滑油吸(xi)出。準備好放置泵零件(jian)的(de)工作臺及拆裝工具(ju),切(qie)勿任意亂(luan)放亂(luan)用(yong),避免碰(peng)壞泵的(de)零部件(jian)。

  拆對(dui)分(fen)式聯(lian)軸(zhou)器(qi):先(xian)把聯(lian)軸(zhou)器(qi)的(de)固(gu)定內六角螺釘擰(ning)下(xia)(xia)來,再(zai)(zai)輕輕把聯(lian)軸(zhou)器(qi)的(de)一半(ban)從軸(zhou)上慢(man)慢(man)拉下(xia)(xia),注意(yi)不(bu)要掉了,再(zai)(zai)用(yong)梅花扳手擰(ning)下(xia)(xia)泵軸(zhou)吊(diao)緊螺栓和擋塊,讓葉輪慢(man)慢(man)下(xia)(xia)沉至(zhi)泵體,然(ran)后(hou)拆下(xia)(xia)另外一半(ban)聯(lian)軸(zhou)器(qi),拿下(xia)(xia)泵軸(zhou)擋圈(quan)。

  拆卸上安鄉機械密封:抓(zhua)住密封(feng)彈簧順著泵軸往(wang)上(shang)提,就(jiu)能拆下來了。

  拆(chai)(chai)卸(xie)并清洗軸(zhou)承座(zuo):先輕輕松動(dong)一下(xia)軸(zhou)承座(zuo)后用拆(chai)(chai)卸(xie)螺栓頂起(qi)軸(zhou)承座(zuo),并且沿(yan)著泵軸(zhou)往上提而卸(xie)下(xia),再用噴(pen)氣燃料清洗軸(zhou)承及座(zuo),裝前晾干并涂抹(mo)少許(xu)20號機械油用來潤滑保護。

  拆密封座:擰(ning)下(xia)密封座壓(ya)緊螺(luo)母,輕輕卸下(xia)密封座并清洗。

  上安鄉機械密封裝(zhuang)(zhuang)配:在(zai)動(dong)、靜環(huan)鏡面上(shang)(shang)涂(tu)一層潔(jie)凈的20號潤滑油(you),導(dao)軸承(cheng)座也抹(mo)上(shang)(shang)潤滑油(you),先把靜環(huan)輕輕定位(wei)(wei)裝(zhuang)(zhuang)入(ru)導(dao)軸承(cheng)座,再(zai)在(zai)泵軸上(shang)(shang)抹(mo)上(shang)(shang)潤滑油(you),把動(dong)環(huan)部(bu)分輕輕裝(zhuang)(zhuang)入(ru)泵軸上(shang)(shang),用手輕推密封環(huan)應能伸縮(suo)自如,注意動(dong)、靜環(huan)部(bu)分的防(fang)轉部(bu)位(wei)(wei)需裝(zhuang)(zhuang)配到位(wei)(wei)。

  裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器:在電機軸(zhou)(zhou)(zhou)頭上(shang)(shang)(shang)(shang)裝(zhuang)上(shang)(shang)(shang)(shang)擋圈(quan),裝(zhuang)上(shang)(shang)(shang)(shang)一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器,再在泵軸(zhou)(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)(zhou)器槽內裝(zhuang)上(shang)(shang)(shang)(shang)擋塊并用梅花扳(ban)手(shou)擰(ning)緊螺栓;再裝(zhuang)上(shang)(shang)(shang)(shang)另一半聯(lian)(lian)軸(zhou)(zhou)(zhou)器擰(ning)上(shang)(shang)(shang)(shang)內六(liu)角螺釘。安裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器正(zheng)確的檢查(cha)要(yao)求(qiu):對分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器上(shang)(shang)(shang)(shang)下(xia)間隙需(xu)要(yao)均勻(yun),用手(shou)盤動(dong)聯(lian)(lian)軸(zhou)(zhou)(zhou)器幾圈(quan)檢查(cha)轉(zhuan)動(dong)的靈活性。

  裝(zhuang)(zhuang)密(mi)封座(zuo)(zuo):先將密(mi)封座(zuo)(zuo)裝(zhuang)(zhuang)入(ru)橡(xiang)膠油封,再把密(mi)封座(zuo)(zuo)裝(zhuang)(zhuang)入(ru)泵(beng)蓋(gai)并(bing)(bing)壓(ya)在軸(zhou)承座(zuo)(zuo)上,擰緊(jin)螺(luo)(luo)母,確保(bao)所有安(an)裝(zhuang)(zhuang)螺(luo)(luo)釘緊(jin)固。當安(an)裝(zhuang)(zhuang)螺(luo)(luo)釘被用(yong)作密(mi)封與軸(zhou)之(zhi)間的驅動時,軸(zhou)應(ying)打埋頭孔來加固連接(jie),緊(jin)固壓(ya)蓋(gai)螺(luo)(luo)栓時應(ying)該平穩緊(jin)固,并(bing)(bing)且不(bu)要(yao)使壓(ya)蓋(gai)受(shou)彈力。在可能的地方(fang)使用(yong)4個以上螺(luo)(luo)釘的等間距壓(ya)蓋(gai),緊(jin)固壓(ya)蓋(gai)螺(luo)(luo)栓時,用(yong)塞(sai)尺檢查(cha)軸(zhou)與壓(ya)蓋(gai)之(zhi)間的間隙,這(zhe)在密(mi)封腔對(dui)壓(ya)蓋(gai)不(bu)導向時,顯得特別重要(yao),因為壓(ya)蓋(gai)必須(xu)對(dui)中。