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沙洋如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:183275 來(lai)源:川(chuan)工密封(feng)

  沙洋機械密封利用(yong)機械方式(shi)傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機械工程中應用(yong)非常(chang)廣泛,有多種(zhong)形式(shi),主要包括(kuo)皮(pi)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)輪(lun)(lun)齒(chi)(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大(da)(da)功率(lv)(lv)的(de)(de)(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準(zhun)確(que),但一(yi)(yi)般要求較高(gao)的(de)(de)(de)制造精(jing)度和(he)安裝精(jing)度。還有一(yi)(yi)類是靠(kao)機件間(jian)的(de)(de)(de)摩(mo)(mo)(mo)擦力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩(mo)(mo)(mo)擦傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)(mo)(mo)擦輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)(mo)擦傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實(shi)現無級變速,可以適應軸間(jian)距較大(da)(da)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合(he),而過載打滑(hua)還能(neng)起(qi)到(dao)緩(huan)沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)(de)(de)作用(yong),但這(zhe)種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不(bu)能(neng)用(yong)于大(da)(da)功率(lv)(lv)的(de)(de)(de)場合(he),也不(bu)能(neng)保證準(zhun)確(que)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是沙洋機械密封的(de)更(geng)換工作大同小異,首先拆(chai)(chai)前需確認電機(ji)處于檢修狀態,擰(ning)下加油(you)螺(luo)塞,用(yong)吸(xi)管把密封座腔內的(de)潤滑(hua)油(you)吸(xi)出(chu)。準備(bei)好放置泵零件的(de)工作臺及(ji)拆(chai)(chai)裝(zhuang)工具,切(qie)勿任意亂(luan)放亂(luan)用(yong),避免碰壞泵的(de)零部件。

  拆(chai)對(dui)分式聯(lian)軸器(qi)(qi):先(xian)把(ba)聯(lian)軸器(qi)(qi)的(de)固定內六角螺釘擰下來,再輕輕把(ba)聯(lian)軸器(qi)(qi)的(de)一(yi)半(ban)從軸上慢(man)慢(man)拉下,注意不(bu)要(yao)掉了(le),再用梅花扳手擰下泵(beng)(beng)軸吊緊螺栓和擋塊,讓葉輪慢(man)慢(man)下沉至泵(beng)(beng)體,然(ran)后拆(chai)下另外一(yi)半(ban)聯(lian)軸器(qi)(qi),拿下泵(beng)(beng)軸擋圈。

  拆卸沙洋機械密封:抓住密(mi)封彈簧順(shun)著(zhu)泵(beng)軸往上提(ti),就能拆下來了。

  拆(chai)卸(xie)并(bing)清洗軸(zhou)(zhou)承座:先輕(qing)輕(qing)松動一下軸(zhou)(zhou)承座后用(yong)拆(chai)卸(xie)螺栓頂起軸(zhou)(zhou)承座,并(bing)且沿著泵(beng)軸(zhou)(zhou)往(wang)上提而卸(xie)下,再用(yong)噴氣(qi)燃料清洗軸(zhou)(zhou)承及座,裝前(qian)晾干并(bing)涂(tu)抹少許20號機械(xie)油用(yong)來潤滑(hua)保(bao)護(hu)。

  拆(chai)密封座(zuo):擰下(xia)密封座(zuo)壓緊螺母,輕(qing)(qing)輕(qing)(qing)卸(xie)下(xia)密封座(zuo)并清(qing)洗(xi)。

  沙洋機械密封裝(zhuang)配:在(zai)動、靜(jing)環(huan)(huan)(huan)鏡(jing)面上(shang)涂(tu)一層潔凈的20號潤(run)滑油,導軸承(cheng)座也抹上(shang)潤(run)滑油,先(xian)把(ba)靜(jing)環(huan)(huan)(huan)輕(qing)輕(qing)定(ding)位裝(zhuang)入(ru)導軸承(cheng)座,再在(zai)泵(beng)軸上(shang)抹上(shang)潤(run)滑油,把(ba)動環(huan)(huan)(huan)部分輕(qing)輕(qing)裝(zhuang)入(ru)泵(beng)軸上(shang),用手輕(qing)推密封(feng)環(huan)(huan)(huan)應能伸縮自如,注意動、靜(jing)環(huan)(huan)(huan)部分的防轉部位需裝(zhuang)配到(dao)位。

  裝聯(lian)軸器:在電機軸頭上(shang)(shang)(shang)裝上(shang)(shang)(shang)擋(dang)圈(quan),裝上(shang)(shang)(shang)一半(ban)(ban)聯(lian)軸器,再在泵(beng)軸端和聯(lian)軸器槽內(nei)裝上(shang)(shang)(shang)擋(dang)塊并用梅花扳手(shou)(shou)擰(ning)緊螺栓;再裝上(shang)(shang)(shang)另一半(ban)(ban)聯(lian)軸器擰(ning)上(shang)(shang)(shang)內(nei)六角螺釘。安裝聯(lian)軸器正確的(de)檢查(cha)要求:對分式聯(lian)軸器上(shang)(shang)(shang)下間隙需要均(jun)勻,用手(shou)(shou)盤(pan)動(dong)聯(lian)軸器幾圈(quan)檢查(cha)轉(zhuan)動(dong)的(de)靈活性(xing)。

  裝(zhuang)(zhuang)密封(feng)(feng)(feng)座:先將密封(feng)(feng)(feng)座裝(zhuang)(zhuang)入橡膠油封(feng)(feng)(feng),再把密封(feng)(feng)(feng)座裝(zhuang)(zhuang)入泵蓋(gai)(gai)(gai)(gai)(gai)并(bing)壓(ya)(ya)(ya)在軸(zhou)承座上,擰緊(jin)(jin)(jin)螺(luo)(luo)母,確(que)保(bao)所(suo)有安裝(zhuang)(zhuang)螺(luo)(luo)釘緊(jin)(jin)(jin)固(gu)。當(dang)安裝(zhuang)(zhuang)螺(luo)(luo)釘被用作密封(feng)(feng)(feng)與軸(zhou)之(zhi)間(jian)(jian)的(de)驅動(dong)時(shi),軸(zhou)應打埋頭孔來加固(gu)連接,緊(jin)(jin)(jin)固(gu)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)螺(luo)(luo)栓時(shi)應該平穩緊(jin)(jin)(jin)固(gu),并(bing)且不要使壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)受彈(dan)力。在可(ke)能的(de)地方(fang)使用4個以(yi)上螺(luo)(luo)釘的(de)等(deng)間(jian)(jian)距(ju)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai),緊(jin)(jin)(jin)固(gu)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)螺(luo)(luo)栓時(shi),用塞尺(chi)檢(jian)查軸(zhou)與壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)之(zhi)間(jian)(jian)的(de)間(jian)(jian)隙(xi),這在密封(feng)(feng)(feng)腔(qiang)對壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)不導向時(shi),顯得特別重要,因為(wei)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)(gai)(gai)必須對中(zhong)。