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射洪如何對機械密封進行更換工作

發布(bu)時間(jian):2021-06-01 15:17:49 人氣:183093 來源(yuan):川工密封

  射洪機械密封利用(yong)(yong)機械(xie)方式(shi)(shi)傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運(yun)(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中應用(yong)(yong)非(fei)常廣泛(fan),有(you)多種(zhong)(zhong)形式(shi)(shi),主要包(bao)括皮帶(dai)(dai)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒輪(lun)(lun)齒條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。齒輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)夠(gou)用(yong)(yong)于大功(gong)率(lv)的(de)(de)場(chang)(chang)合,傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)(bi)準(zhun)(zhun)確(que),但一般(ban)要求(qiu)較高的(de)(de)制(zhi)造精度和(he)(he)(he)安裝(zhuang)精度。還有(you)一類是靠(kao)機件間的(de)(de)摩擦(ca)力傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運(yun)(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括帶(dai)(dai)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)摩擦(ca)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容(rong)易實現無(wu)級變速,可以適應軸間距較大的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場(chang)(chang)合,而過載打滑還能(neng)起到(dao)緩沖和(he)(he)(he)保(bao)(bao)護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝(zhuang)置(zhi)的(de)(de)作(zuo)用(yong)(yong),但這種(zhong)(zhong)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般(ban)不能(neng)用(yong)(yong)于大功(gong)率(lv)的(de)(de)場(chang)(chang)合,也不能(neng)保(bao)(bao)證準(zhun)(zhun)確(que)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)(bi)。

  傳動形式多,但是射洪機械密封的更換工作大(da)同小異,首先拆前需確(que)認電機處于檢修狀態,擰下加(jia)油螺塞,用(yong)吸管把密封座腔內的潤滑油吸出。準備好放置泵零件(jian)的工作臺及(ji)拆裝(zhuang)工具,切(qie)勿任意亂放亂用(yong),避(bi)免碰壞泵的零部件(jian)。

  拆對分式聯(lian)軸(zhou)器:先把聯(lian)軸(zhou)器的(de)固定內六(liu)角螺(luo)釘擰下(xia)來,再輕輕把聯(lian)軸(zhou)器的(de)一半(ban)從軸(zhou)上慢慢拉下(xia),注意不要掉了(le),再用梅花扳手(shou)擰下(xia)泵軸(zhou)吊緊螺(luo)栓(shuan)和擋塊,讓(rang)葉輪慢慢下(xia)沉(chen)至(zhi)泵體,然后拆下(xia)另外一半(ban)聯(lian)軸(zhou)器,拿(na)下(xia)泵軸(zhou)擋圈。

  拆卸射洪機械密封:抓住密(mi)封彈簧順著泵軸往上提,就能拆下(xia)來了。

  拆(chai)(chai)卸并清洗軸(zhou)承座:先輕輕松(song)動(dong)一下軸(zhou)承座后用拆(chai)(chai)卸螺(luo)栓頂起軸(zhou)承座,并且沿著泵軸(zhou)往上提而(er)卸下,再(zai)用噴氣燃料清洗軸(zhou)承及座,裝前晾(liang)干并涂(tu)抹少許20號機(ji)械油用來潤滑保(bao)護。

  拆密封(feng)座:擰下(xia)密封(feng)座壓緊螺(luo)母,輕輕卸下(xia)密封(feng)座并清洗。

  射洪機械密封裝(zhuang)配:在動(dong)、靜(jing)(jing)環(huan)鏡面上(shang)涂一(yi)層(ceng)潔(jie)凈的20號(hao)潤(run)(run)滑油,導(dao)軸承(cheng)座(zuo)也(ye)抹(mo)(mo)上(shang)潤(run)(run)滑油,先把(ba)靜(jing)(jing)環(huan)輕(qing)輕(qing)定(ding)位(wei)裝(zhuang)入(ru)導(dao)軸承(cheng)座(zuo),再在泵(beng)軸上(shang)抹(mo)(mo)上(shang)潤(run)(run)滑油,把(ba)動(dong)環(huan)部分(fen)輕(qing)輕(qing)裝(zhuang)入(ru)泵(beng)軸上(shang),用手輕(qing)推密封環(huan)應能伸縮自如,注意動(dong)、靜(jing)(jing)環(huan)部分(fen)的防轉(zhuan)部位(wei)需裝(zhuang)配到(dao)位(wei)。

  裝(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi):在電機(ji)軸(zhou)(zhou)頭上(shang)(shang)裝(zhuang)上(shang)(shang)擋(dang)圈,裝(zhuang)上(shang)(shang)一半聯(lian)軸(zhou)(zhou)器(qi)(qi),再在泵軸(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)器(qi)(qi)槽內裝(zhuang)上(shang)(shang)擋(dang)塊(kuai)并用梅(mei)花扳手(shou)擰緊螺(luo)栓;再裝(zhuang)上(shang)(shang)另一半聯(lian)軸(zhou)(zhou)器(qi)(qi)擰上(shang)(shang)內六角螺(luo)釘(ding)。安(an)裝(zhuang)聯(lian)軸(zhou)(zhou)器(qi)(qi)正(zheng)確的檢查要求:對分式聯(lian)軸(zhou)(zhou)器(qi)(qi)上(shang)(shang)下間隙需要均勻,用手(shou)盤動(dong)聯(lian)軸(zhou)(zhou)器(qi)(qi)幾圈檢查轉動(dong)的靈活性。

  裝(zhuang)密(mi)封(feng)(feng)座(zuo):先將密(mi)封(feng)(feng)座(zuo)裝(zhuang)入橡(xiang)膠油封(feng)(feng),再把密(mi)封(feng)(feng)座(zuo)裝(zhuang)入泵蓋(gai)并壓(ya)在(zai)軸承座(zuo)上(shang),擰緊(jin)螺母,確保(bao)所(suo)有安(an)裝(zhuang)螺釘緊(jin)固。當安(an)裝(zhuang)螺釘被用(yong)作密(mi)封(feng)(feng)與軸之間(jian)(jian)的(de)驅動(dong)時(shi),軸應打埋頭孔來加固連接(jie),緊(jin)固壓(ya)蓋(gai)螺栓(shuan)時(shi)應該平穩緊(jin)固,并且不要使壓(ya)蓋(gai)受彈力。在(zai)可能的(de)地方使用(yong)4個(ge)以上(shang)螺釘的(de)等間(jian)(jian)距壓(ya)蓋(gai),緊(jin)固壓(ya)蓋(gai)螺栓(shuan)時(shi),用(yong)塞尺(chi)檢查軸與壓(ya)蓋(gai)之間(jian)(jian)的(de)間(jian)(jian)隙,這在(zai)密(mi)封(feng)(feng)腔(qiang)對壓(ya)蓋(gai)不導向(xiang)時(shi),顯得特別(bie)重要,因(yin)為壓(ya)蓋(gai)必須(xu)對中。