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申扎如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人氣:183809 來源(yuan):川(chuan)工密封

  申扎機械密封利用(yong)機(ji)(ji)械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)力(li)和(he)(he)(he)運(yun)動(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong),機(ji)(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)在機(ji)(ji)械(xie)工(gong)程中應用(yong)非常廣(guang)泛,有多種形(xing)式,主要包(bao)括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、蝸桿(gan)蝸輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)(he)(he)螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)能(neng)(neng)夠用(yong)于(yu)大功(gong)率(lv)的(de)(de)(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)比準確,但(dan)一般(ban)要求(qiu)較高(gao)的(de)(de)(de)制(zhi)造精(jing)度和(he)(he)(he)安裝精(jing)度。還有一類(lei)是靠(kao)機(ji)(ji)件間的(de)(de)(de)摩(mo)擦力(li)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)力(li)和(he)(he)(he)運(yun)動(dong)(dong)(dong)的(de)(de)(de)摩(mo)擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)和(he)(he)(he)摩(mo)擦輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)等。摩(mo)擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)容(rong)易實現無級變速(su),可以適應軸間距(ju)較大的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)場合(he),而過載(zai)打滑還能(neng)(neng)起到緩沖(chong)和(he)(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)裝置(zhi)的(de)(de)(de)作用(yong),但(dan)這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)一般(ban)不能(neng)(neng)用(yong)于(yu)大功(gong)率(lv)的(de)(de)(de)場合(he),也不能(neng)(neng)保證(zheng)準確的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)比。

  傳動形式多,但是申扎機械密封的(de)(de)(de)更換工(gong)作大同小異,首先拆(chai)前需確認電機處于檢(jian)修狀態(tai),擰下加油(you)螺塞,用(yong)吸管把密(mi)封(feng)座(zuo)腔(qiang)內的(de)(de)(de)潤滑油(you)吸出。準備好(hao)放置泵(beng)零件(jian)的(de)(de)(de)工(gong)作臺及拆(chai)裝(zhuang)工(gong)具,切(qie)勿任意亂(luan)放亂(luan)用(yong),避免碰壞泵(beng)的(de)(de)(de)零部件(jian)。

  拆(chai)對(dui)分式聯(lian)軸(zhou)(zhou)(zhou)器:先(xian)把(ba)聯(lian)軸(zhou)(zhou)(zhou)器的(de)固定內六(liu)角螺釘擰下(xia)來,再輕(qing)輕(qing)把(ba)聯(lian)軸(zhou)(zhou)(zhou)器的(de)一(yi)半從軸(zhou)(zhou)(zhou)上慢(man)慢(man)拉下(xia),注意不(bu)要(yao)掉了,再用梅(mei)花扳(ban)手擰下(xia)泵(beng)軸(zhou)(zhou)(zhou)吊緊螺栓(shuan)和擋塊,讓葉輪慢(man)慢(man)下(xia)沉至泵(beng)體,然(ran)后拆(chai)下(xia)另(ling)外一(yi)半聯(lian)軸(zhou)(zhou)(zhou)器,拿下(xia)泵(beng)軸(zhou)(zhou)(zhou)擋圈。

  拆卸申扎機械密封:抓住密(mi)封彈簧順(shun)著泵軸往(wang)上提,就(jiu)能拆下(xia)來了。

  拆(chai)卸并清(qing)洗軸(zhou)承座(zuo):先輕輕松動一下(xia)軸(zhou)承座(zuo)后(hou)用(yong)拆(chai)卸螺栓頂起軸(zhou)承座(zuo),并且沿著泵軸(zhou)往上提而卸下(xia),再(zai)用(yong)噴氣燃料清(qing)洗軸(zhou)承及座(zuo),裝前晾干并涂抹少許20號機械(xie)油用(yong)來潤滑保(bao)護。

  拆密封(feng)座(zuo):擰下密封(feng)座(zuo)壓(ya)緊螺(luo)母,輕輕卸下密封(feng)座(zuo)并清洗。

  申扎機械密封裝配:在(zai)動、靜環鏡面上(shang)(shang)涂(tu)一層潔(jie)凈的(de)20號(hao)潤滑(hua)油(you),導(dao)軸(zhou)承(cheng)座(zuo)也抹(mo)上(shang)(shang)潤滑(hua)油(you),先把(ba)靜環輕(qing)輕(qing)定位(wei)裝入導(dao)軸(zhou)承(cheng)座(zuo),再在(zai)泵軸(zhou)上(shang)(shang)抹(mo)上(shang)(shang)潤滑(hua)油(you),把(ba)動環部分(fen)輕(qing)輕(qing)裝入泵軸(zhou)上(shang)(shang),用手輕(qing)推密封(feng)環應能伸(shen)縮自如,注意動、靜環部分(fen)的(de)防轉部位(wei)需裝配到位(wei)。

  裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi):在電機軸(zhou)(zhou)頭上(shang)裝(zhuang)上(shang)擋圈,裝(zhuang)上(shang)一(yi)半聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi),再在泵軸(zhou)(zhou)端和聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)槽內裝(zhuang)上(shang)擋塊并用梅花扳手擰緊螺栓(shuan);再裝(zhuang)上(shang)另一(yi)半聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)擰上(shang)內六角螺釘。安裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)正(zheng)確的(de)檢(jian)查(cha)要(yao)求:對(dui)分(fen)式聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)上(shang)下間隙需要(yao)均(jun)勻,用手盤動聯(lian)(lian)軸(zhou)(zhou)器(qi)(qi)幾圈檢(jian)查(cha)轉動的(de)靈(ling)活性。

  裝(zhuang)密(mi)封座:先(xian)將密(mi)封座裝(zhuang)入橡膠油封,再把(ba)密(mi)封座裝(zhuang)入泵蓋(gai)并壓(ya)(ya)(ya)在(zai)軸承座上(shang),擰緊螺(luo)(luo)母(mu),確保所有安裝(zhuang)螺(luo)(luo)釘緊固(gu)(gu)。當(dang)安裝(zhuang)螺(luo)(luo)釘被用(yong)作密(mi)封與(yu)軸之(zhi)間的(de)(de)驅動(dong)時,軸應打埋(mai)頭孔來加(jia)固(gu)(gu)連接,緊固(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺(luo)(luo)栓時應該(gai)平穩緊固(gu)(gu),并且不(bu)要(yao)使壓(ya)(ya)(ya)蓋(gai)受(shou)彈力。在(zai)可能的(de)(de)地方使用(yong)4個以上(shang)螺(luo)(luo)釘的(de)(de)等間距壓(ya)(ya)(ya)蓋(gai),緊固(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺(luo)(luo)栓時,用(yong)塞尺檢查軸與(yu)壓(ya)(ya)(ya)蓋(gai)之(zhi)間的(de)(de)間隙,這在(zai)密(mi)封腔對壓(ya)(ya)(ya)蓋(gai)不(bu)導向時,顯得特(te)別重要(yao),因為壓(ya)(ya)(ya)蓋(gai)必須對中。