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雙流如何對機械密封進行更換工作

發布時(shi)間:2021-12-17 11:49:09 人氣:94792 來源:

  雙流機械密封利用(yong)機(ji)械(xie)方(fang)式傳(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工程中應用(yong)非常廣泛,有(you)多種(zhong)(zhong)形式,主要(yao)包(bao)括皮帶傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)(chi)輪傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)(chi)(chi)輪齒(chi)(chi)(chi)條傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和螺旋傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)(chi)(chi)輪傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)夠用(yong)于大功率(lv)的(de)(de)場(chang)合(he),傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)準(zhun)確,但一般(ban)要(yao)求較高(gao)的(de)(de)制造精度(du)和安裝精度(du)。還(huan)有(you)一類(lei)是靠機(ji)件間(jian)(jian)的(de)(de)摩(mo)擦(ca)(ca)力傳(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和運(yun)動(dong)(dong)(dong)(dong)(dong)的(de)(de)摩(mo)擦(ca)(ca)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和摩(mo)擦(ca)(ca)輪傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)(ca)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容(rong)易實(shi)現(xian)無級(ji)變速,可以適應軸間(jian)(jian)距較大的(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場(chang)合(he),而(er)過載打滑還(huan)能(neng)起到緩沖和保護(hu)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)(de)作用(yong),但這種(zhong)(zhong)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般(ban)不(bu)能(neng)用(yong)于大功率(lv)的(de)(de)場(chang)合(he),也不(bu)能(neng)保證準(zhun)確的(de)(de)傳(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是雙流機械密封的(de)(de)更換(huan)工作大(da)同小異(yi),首先拆前需(xu)確認電機處于檢修狀態(tai),擰下(xia)加油螺塞(sai),用吸管把密(mi)封座腔(qiang)內的(de)(de)潤滑油吸出(chu)。準備好放置泵零(ling)件的(de)(de)工作臺及拆裝工具,切勿(wu)任意亂放亂用,避免(mian)碰壞泵的(de)(de)零(ling)部(bu)件。


  拆(chai)(chai)對分式(shi)聯(lian)軸(zhou)(zhou)(zhou)器:先把聯(lian)軸(zhou)(zhou)(zhou)器的固定內六角螺(luo)(luo)釘擰(ning)下來(lai),再輕輕把聯(lian)軸(zhou)(zhou)(zhou)器的一半從軸(zhou)(zhou)(zhou)上慢慢拉下,注意(yi)不要(yao)掉了,再用梅(mei)花扳手(shou)擰(ning)下泵軸(zhou)(zhou)(zhou)吊緊螺(luo)(luo)栓和擋(dang)塊,讓葉輪(lun)慢慢下沉至泵體,然后拆(chai)(chai)下另外一半聯(lian)軸(zhou)(zhou)(zhou)器,拿下泵軸(zhou)(zhou)(zhou)擋(dang)圈。

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  拆卸雙流機械密封:抓(zhua)住(zhu)密(mi)封彈簧順著泵軸往上提(ti),就能(neng)拆(chai)下(xia)來了。


  拆卸并清(qing)洗軸(zhou)承(cheng)(cheng)座:先(xian)輕輕松動一下軸(zhou)承(cheng)(cheng)座后用(yong)拆卸螺栓頂起軸(zhou)承(cheng)(cheng)座,并且沿(yan)著泵(beng)軸(zhou)往上提而卸下,再(zai)用(yong)噴(pen)氣燃料清(qing)洗軸(zhou)承(cheng)(cheng)及座,裝(zhuang)前晾干并涂(tu)抹少許20號(hao)機械油用(yong)來潤滑保護。


  拆密(mi)封(feng)座:擰下密(mi)封(feng)座壓(ya)緊螺母(mu),輕輕卸下密(mi)封(feng)座并(bing)清洗。


  雙流機械密封裝(zhuang)(zhuang)配:在動(dong)、靜(jing)環(huan)(huan)(huan)鏡(jing)面上涂一層(ceng)潔(jie)凈(jing)的20號潤(run)滑油,導軸承座(zuo)也抹上潤(run)滑油,先把(ba)靜(jing)環(huan)(huan)(huan)輕輕定位(wei)裝(zhuang)(zhuang)入導軸承座(zuo),再在泵軸上抹上潤(run)滑油,把(ba)動(dong)環(huan)(huan)(huan)部(bu)分(fen)輕輕裝(zhuang)(zhuang)入泵軸上,用(yong)手輕推(tui)密封(feng)環(huan)(huan)(huan)應(ying)能伸縮自如,注意動(dong)、靜(jing)環(huan)(huan)(huan)部(bu)分(fen)的防(fang)轉部(bu)位(wei)需裝(zhuang)(zhuang)配到位(wei)。


  裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi):在(zai)電機軸(zhou)(zhou)頭(tou)上(shang)裝(zhuang)(zhuang)上(shang)擋圈(quan),裝(zhuang)(zhuang)上(shang)一半聯(lian)軸(zhou)(zhou)器(qi),再(zai)(zai)在(zai)泵軸(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)器(qi)槽內裝(zhuang)(zhuang)上(shang)擋塊并用(yong)(yong)梅花扳手擰(ning)緊(jin)螺栓;再(zai)(zai)裝(zhuang)(zhuang)上(shang)另(ling)一半聯(lian)軸(zhou)(zhou)器(qi)擰(ning)上(shang)內六(liu)角螺釘。安(an)裝(zhuang)(zhuang)聯(lian)軸(zhou)(zhou)器(qi)正確的(de)檢(jian)查要求:對分式聯(lian)軸(zhou)(zhou)器(qi)上(shang)下間隙需要均勻(yun),用(yong)(yong)手盤動(dong)聯(lian)軸(zhou)(zhou)器(qi)幾圈(quan)檢(jian)查轉動(dong)的(de)靈活(huo)性。


  裝(zhuang)密(mi)封座(zuo):先將密(mi)封座(zuo)裝(zhuang)入(ru)橡膠油封,再(zai)把(ba)密(mi)封座(zuo)裝(zhuang)入(ru)泵蓋(gai)(gai)(gai)(gai)(gai)并壓(ya)在軸(zhou)承座(zuo)上(shang)(shang),擰緊螺(luo)(luo)母,確保所有(you)安裝(zhuang)螺(luo)(luo)釘(ding)(ding)緊固(gu)(gu)(gu)。當安裝(zhuang)螺(luo)(luo)釘(ding)(ding)被用作密(mi)封與軸(zhou)之間(jian)的(de)驅動時,軸(zhou)應打(da)埋(mai)頭孔來(lai)加固(gu)(gu)(gu)連(lian)接,緊固(gu)(gu)(gu)壓(ya)蓋(gai)(gai)(gai)(gai)(gai)螺(luo)(luo)栓時應該平穩緊固(gu)(gu)(gu),并且不要使壓(ya)蓋(gai)(gai)(gai)(gai)(gai)受彈力。在可(ke)能的(de)地方使用4個(ge)以上(shang)(shang)螺(luo)(luo)釘(ding)(ding)的(de)等間(jian)距壓(ya)蓋(gai)(gai)(gai)(gai)(gai),緊固(gu)(gu)(gu)壓(ya)蓋(gai)(gai)(gai)(gai)(gai)螺(luo)(luo)栓時,用塞尺檢查軸(zhou)與壓(ya)蓋(gai)(gai)(gai)(gai)(gai)之間(jian)的(de)間(jian)隙,這在密(mi)封腔對壓(ya)蓋(gai)(gai)(gai)(gai)(gai)不導(dao)向時,顯(xian)得特(te)別重要,因為壓(ya)蓋(gai)(gai)(gai)(gai)(gai)必須對中。