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雙臺子如何對機械密封進行更換工作

發(fa)布時間:2021-12-17 11:49:09 人氣:98679 來源:

  雙臺子機械密封利用(yong)(yong)(yong)(yong)機(ji)(ji)械方式傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),機(ji)(ji)械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)在機(ji)(ji)械工程中(zhong)應(ying)用(yong)(yong)(yong)(yong)非常廣泛,有(you)多種(zhong)形式,主(zhu)要包括(kuo)(kuo)皮(pi)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和(he)(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)能(neng)夠用(yong)(yong)(yong)(yong)于大(da)功(gong)率的場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比(bi)準確,但一般(ban)要求(qiu)較高的制造精度和(he)(he)(he)安裝精度。還有(you)一類是靠機(ji)(ji)件間的摩擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)的摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong),包括(kuo)(kuo)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)和(he)(he)(he)摩擦(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)等(deng)。摩擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)容(rong)易實現無級變速,可以(yi)適應(ying)軸間距較大(da)的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)場合(he),而過載打滑還能(neng)起到(dao)緩沖和(he)(he)(he)保(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)裝置的作用(yong)(yong)(yong)(yong),但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)一般(ban)不(bu)能(neng)用(yong)(yong)(yong)(yong)于大(da)功(gong)率的場合(he),也不(bu)能(neng)保(bao)證(zheng)準確的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是雙臺子機械密封的(de)更換工作(zuo)大(da)同小異,首先拆前(qian)需確認電機處(chu)于檢修(xiu)狀(zhuang)態,擰下加(jia)油螺塞,用(yong)吸(xi)管把密封座腔內的(de)潤(run)滑油吸(xi)出。準備好(hao)放(fang)置泵(beng)零(ling)件的(de)工作(zuo)臺及拆裝工具,切勿任(ren)意亂(luan)放(fang)亂(luan)用(yong),避(bi)免(mian)碰壞泵(beng)的(de)零(ling)部件。


  拆對分(fen)式聯(lian)(lian)軸(zhou)(zhou)器(qi):先(xian)把(ba)聯(lian)(lian)軸(zhou)(zhou)器(qi)的固(gu)定內六角螺(luo)釘(ding)擰下(xia)來,再輕輕把(ba)聯(lian)(lian)軸(zhou)(zhou)器(qi)的一(yi)半從軸(zhou)(zhou)上(shang)慢(man)慢(man)拉(la)下(xia),注(zhu)意不要掉了,再用梅(mei)花扳(ban)手擰下(xia)泵(beng)軸(zhou)(zhou)吊緊(jin)螺(luo)栓和擋塊,讓葉輪慢(man)慢(man)下(xia)沉至(zhi)泵(beng)體,然后(hou)拆下(xia)另外(wai)一(yi)半聯(lian)(lian)軸(zhou)(zhou)器(qi),拿下(xia)泵(beng)軸(zhou)(zhou)擋圈。

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  拆卸雙臺子機械密封:抓住密封彈(dan)簧(huang)順著泵軸往上提,就能拆下來了。


  拆(chai)卸(xie)并清(qing)洗(xi)軸(zhou)承(cheng)座:先輕輕松動一下軸(zhou)承(cheng)座后(hou)用拆(chai)卸(xie)螺栓(shuan)頂起軸(zhou)承(cheng)座,并且沿著泵軸(zhou)往上提而卸(xie)下,再用噴氣燃(ran)料清(qing)洗(xi)軸(zhou)承(cheng)及(ji)座,裝(zhuang)前晾干并涂抹(mo)少許20號機(ji)械油用來潤滑保護。


  拆密(mi)封(feng)座:擰下密(mi)封(feng)座壓緊螺母(mu),輕(qing)輕(qing)卸下密(mi)封(feng)座并清洗(xi)。


  雙臺子機械密封裝(zhuang)配:在動(dong)(dong)、靜(jing)環鏡面上(shang)(shang)涂一層潔凈的(de)20號(hao)潤(run)滑(hua)油(you),導(dao)軸(zhou)承座也抹上(shang)(shang)潤(run)滑(hua)油(you),先(xian)把(ba)靜(jing)環輕輕定位裝(zhuang)入導(dao)軸(zhou)承座,再在泵軸(zhou)上(shang)(shang)抹上(shang)(shang)潤(run)滑(hua)油(you),把(ba)動(dong)(dong)環部分輕輕裝(zhuang)入泵軸(zhou)上(shang)(shang),用手輕推(tui)密封環應能伸縮自如,注意動(dong)(dong)、靜(jing)環部分的(de)防(fang)轉部位需裝(zhuang)配到位。


  裝(zhuang)聯(lian)軸器(qi):在電(dian)機軸頭上(shang)裝(zhuang)上(shang)擋圈(quan),裝(zhuang)上(shang)一(yi)半聯(lian)軸器(qi),再(zai)在泵軸端(duan)和聯(lian)軸器(qi)槽內(nei)裝(zhuang)上(shang)擋塊并用(yong)梅花扳手擰(ning)緊螺(luo)栓;再(zai)裝(zhuang)上(shang)另一(yi)半聯(lian)軸器(qi)擰(ning)上(shang)內(nei)六(liu)角螺(luo)釘。安裝(zhuang)聯(lian)軸器(qi)正確的檢查(cha)要求(qiu):對分式聯(lian)軸器(qi)上(shang)下間(jian)隙需要均勻(yun),用(yong)手盤動聯(lian)軸器(qi)幾圈(quan)檢查(cha)轉動的靈活性。


  裝(zhuang)密(mi)封(feng)(feng)(feng)座:先將密(mi)封(feng)(feng)(feng)座裝(zhuang)入(ru)橡膠(jiao)油封(feng)(feng)(feng),再把密(mi)封(feng)(feng)(feng)座裝(zhuang)入(ru)泵蓋(gai)并(bing)壓(ya)在(zai)軸承(cheng)座上,擰緊螺(luo)(luo)母,確保所有安裝(zhuang)螺(luo)(luo)釘(ding)緊固(gu)(gu)。當安裝(zhuang)螺(luo)(luo)釘(ding)被(bei)用作密(mi)封(feng)(feng)(feng)與軸之間(jian)的(de)驅動時(shi)(shi),軸應打埋頭(tou)孔來加固(gu)(gu)連接(jie),緊固(gu)(gu)壓(ya)蓋(gai)螺(luo)(luo)栓時(shi)(shi)應該平穩緊固(gu)(gu),并(bing)且(qie)不(bu)要使(shi)壓(ya)蓋(gai)受彈力。在(zai)可能的(de)地方使(shi)用4個以上螺(luo)(luo)釘(ding)的(de)等間(jian)距壓(ya)蓋(gai),緊固(gu)(gu)壓(ya)蓋(gai)螺(luo)(luo)栓時(shi)(shi),用塞尺檢查軸與壓(ya)蓋(gai)之間(jian)的(de)間(jian)隙,這在(zai)密(mi)封(feng)(feng)(feng)腔對壓(ya)蓋(gai)不(bu)導向時(shi)(shi),顯得(de)特別重要,因為壓(ya)蓋(gai)必須對中。