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通河研磨和冷卻對密封面都非常重要

發布(bu)時間:2021-12-17 11:54:31 人氣:93808 來(lai)源:

  在研磨過程中,閥門制造的密封面是一個常用的整理方法,可以使通河機械密封摩擦端面尺(chi)寸精(jing)度(du)提(ti)高(gao),閥門(men)的密(mi)封(feng)面,幾何粗糙(cao)度(du)和表面粗糙(cao)度(du),但不能提(ti)高(gao)密(mi)封(feng)表面的相互(hu)位置精(jing)度(du)。


  通河機械密封面研磨包括五個方面的基本原理:研磨運動、研磨工藝、研磨速度、研磨壓力和研磨余量。研磨過程好一起研究密封面,隨著對通河機械密封研(yan)(yan)究的(de)(de)(de)(de)復雜面(mian)(mian)(mian),之(zhi)間(jian)的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)和密(mi)(mi)(mi)封(feng)(feng)磨(mo)料(liao)(liao)磨(mo)具(ju)研(yan)(yan)究相(xiang)對(dui)(dui)運動(dong)(dong)時,密(mi)(mi)(mi)封(feng)(feng)圈(quan)(quan)表(biao)面(mian)(mian)(mian),磨(mo)料(liao)(liao)磨(mo)具(ju)研(yan)(yan)究部分(fen)和密(mi)(mi)(mi)封(feng)(feng)面(mian)(mian)(mian)之(zhi)間(jian)的(de)(de)(de)(de)滑(hua)動(dong)(dong)或(huo)滾動(dong)(dong),切(qie)斷密(mi)(mi)(mi)封(feng)(feng)圈(quan)(quan)上(shang)薄薄的(de)(de)(de)(de)一層金(jin)屬(shu)表(biao)面(mian)(mian)(mian)。密(mi)(mi)(mi)封(feng)(feng)凸(tu)峰部分(fen)的(de)(de)(de)(de)圈(quan)(quan),表(biao)面(mian)(mian)(mian)研(yan)(yan)磨(mo),然后(hou)逐漸達(da)到所要求的(de)(de)(de)(de)幾何形(xing)狀。不僅是金(jin)屬(shu)磨(mo)料(liao)(liao)的(de)(de)(de)(de)研(yan)(yan)磨(mo)加工,以(yi)(yi)及化學(xue)作用。研(yan)(yan)磨(mo)油可使(shi)加工表(biao)面(mian)(mian)(mian)形(xing)成的(de)(de)(de)(de)氧化膜(mo),從而(er)加快(kuai)研(yan)(yan)磨(mo)過(guo)程。地面(mian)(mian)(mian)運動(dong)(dong)相(xiang)對(dui)(dui)運動(dong)(dong)的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)和密(mi)(mi)(mi)封(feng)(feng)圈(quan)(quan)密(mi)(mi)(mi)封(feng)(feng)圈(quan)(quan)的(de)(de)(de)(de)研(yan)(yan)究,對(dui)(dui)每(mei)個點的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)上(shang)的(de)(de)(de)(de)道路和相(xiang)對(dui)(dui)滑(hua)動(dong)(dong)的(de)(de)(de)(de)研(yan)(yan)究應該是一樣的(de)(de)(de)(de)。和相(xiang)對(dui)(dui)運動(dong)(dong)方(fang)向改變。改變密(mi)(mi)(mi)封(feng)(feng)環內(nei)的(de)(de)(de)(de)每(mei)個粒子的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)上(shang)運動(dong)(dong)的(de)(de)(de)(de)方(fang)向不會重復他們(men)的(de)(de)(de)(de)軌(gui)跡,以(yi)(yi)避免磨(mo)損明顯增加了密(mi)(mi)(mi)封(feng)(feng)環的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)粗糙度。此外,運動(dong)(dong)方(fang)向的(de)(de)(de)(de)改變不能使(shi)磨(mo)粒分(fen)布比較均勻,且均勻切(qie)斷金(jin)屬(shu)密(mi)(mi)(mi)封(feng)(feng)環的(de)(de)(de)(de)表(biao)面(mian)(mian)(mian)。

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  通河機械密封研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)是(shi)利用(yong)涂(tu)敷或者壓(ya)(ya)嵌游離磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)粒與(yu)(yu)(yu)(yu)(yu)研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)劑的(de)(de)混合(he)物,在(zai)一(yi)定(ding)剛性(xing)(xing)(xing)的(de)(de)軟質研(yan)(yan)(yan)具(ju)上,通過研(yan)(yan)(yan)具(ju)與(yu)(yu)(yu)(yu)(yu)工(gong)(gong)(gong)件向磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)料(liao)(liao)施加(jia)(jia)一(yi)定(ding)壓(ya)(ya)力,磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)料(liao)(liao)滾(gun)動(dong)與(yu)(yu)(yu)(yu)(yu)滑(hua)(hua)動(dong),從被研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)工(gong)(gong)(gong)件上去除(chu)極薄的(de)(de)余量(liang)(liang),以提高工(gong)(gong)(gong)件的(de)(de)精度和降低(di)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)粗糙度值得加(jia)(jia)工(gong)(gong)(gong)方(fang)法。按研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)時有無研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)液(ye)可分為(wei)干研(yan)(yan)(yan)與(yu)(yu)(yu)(yu)(yu)濕研(yan)(yan)(yan)。研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過程(cheng)中,在(zai)研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)壓(ya)(ya)力下,眾多的(de)(de)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)料(liao)(liao)微(wei)粒進行(xing)微(wei)量(liang)(liang)切削。對(dui)工(gong)(gong)(gong)件表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)進行(xing)擠壓(ya)(ya)、刻劃、滑(hua)(hua)擦(ca);在(zai)研(yan)(yan)(yan)具(ju)運(yun)動(dong)中當研(yan)(yan)(yan)具(ju)壓(ya)(ya)嵌的(de)(de)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)粒脫落后(hou)及液(ye)中磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)粒相(xiang)對(dui)工(gong)(gong)(gong)件發生(sheng)滾(gun)動(dong)。研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)過程(cheng)中,在(zai)研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)壓(ya)(ya)力的(de)(de)作用(yong)下,眾多磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)粒進行(xing)微(wei)量(liang)(liang)切削,同時被研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)發生(sheng)微(wei)小(xiao)起伏(fu)的(de)(de)塑(su)性(xing)(xing)(xing)變(bian)形,并且(qie)被加(jia)(jia)入的(de)(de)諸如硬脂酸、油酸、脂肪酸等活性(xing)(xing)(xing)物質與(yu)(yu)(yu)(yu)(yu)被研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)起化學作用(yong)。隨(sui)著研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)加(jia)(jia)工(gong)(gong)(gong)的(de)(de)進行(xing),磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)具(ju)與(yu)(yu)(yu)(yu)(yu)工(gong)(gong)(gong)件表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)間更趨貼近,其間充滿了微(wei)屑(xie)與(yu)(yu)(yu)(yu)(yu)破(po)碎(sui)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)料(liao)(liao)的(de)(de)碎(sui)渣,堵塞了研(yan)(yan)(yan)具(ju)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian),對(dui)工(gong)(gong)(gong)件表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)起滑(hua)(hua)擦(ca)作用(yong)。所(suo)以,研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)加(jia)(jia)工(gong)(gong)(gong)的(de)(de)實質是(shi)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)粒的(de)(de)微(wei)量(liang)(liang)切削、研(yan)(yan)(yan)磨(mo)(mo)(mo)(mo)(mo)(mo)(mo)表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)微(wei)小(xiao)起伏(fu)的(de)(de)塑(su)性(xing)(xing)(xing)流動(dong)、表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)活性(xing)(xing)(xing)物質的(de)(de)化學作用(yong)及研(yan)(yan)(yan)具(ju)堵塞物與(yu)(yu)(yu)(yu)(yu)工(gong)(gong)(gong)件表(biao)(biao)面(mian)(mian)(mian)(mian)(mian)滑(hua)(hua)擦(ca)作用(yong)的(de)(de)綜合(he)結(jie)果。


  為了不讓泵水通過軸與密封間隙泄漏,由出口冷凝泵或在鹽水中的母管引至密封水。給水泵是一種具有一定溫度、高溫的水通過泵軸或泵體金屬容器用通河機械密封將熱量傳給軸(zhou)(zhou)承(cheng),使(shi)軸(zhou)(zhou)承(cheng)溫度升(sheng)高。為(wei)了控制傳熱,所以密封的(de)水也(ye)起到(dao)冷卻作用。


  通河機械密封直接冷卻就是冷卻液體直接和密封端面接觸達到冷卻的目的。沖洗實際上也是直接冷卻的一種方式,沖洗方式中通過管路連接換熱器將冷卻后的沖洗液引入密封腔進行直接冷卻。還有一種直接冷卻就是在通河機械密封低壓側(大(da)氣(qi))將(jiang)清(qing)水(shui)(shui)(shui)、蒸(zheng)汽(qi)等冷卻流(liu)(liu)體(ti)直接(jie)引入(ru)密(mi)(mi)封(feng)端泄露(lu)處的(de)一(yi)種(zhong)冷卻方式,也(ye)稱急(ji)冷,急(ji)冷不僅冷卻*,還(huan)能將(jiang)密(mi)(mi)封(feng)端面周圍的(de)雜質(zhi)及泄露(lu)液帶走,急(ji)冷液其壓力比密(mi)(mi)封(feng)介質(zhi)壓力低。急(ji)冷液應盡量采用(yong)軟水(shui)(shui)(shui),以防(fang)止水(shui)(shui)(shui)垢產生破壞(huai)密(mi)(mi)封(feng)端面。當密(mi)(mi)封(feng)流(liu)(liu)體(ti)為(wei)易凝固、易結晶(jing)時,可用(yong)蒸(zheng)汽(qi)、溶劑等防(fang)止流(liu)(liu)體(ti)凝結。