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頭屯河如何對機械密封進行更換工作

發布(bu)時間(jian):2021-12-17 11:49:09 人氣:98946 來源:

  頭屯河機械密封利用機械方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械工程中應用非常廣泛(fan),有多種(zhong)形式,主要(yao)包括(kuo)皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能夠用于(yu)(yu)大功率的場(chang)合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)準確(que),但(dan)一(yi)般要(yao)求較(jiao)高的制造精度(du)和(he)(he)(he)安(an)裝(zhuang)精度(du)。還(huan)有一(yi)類是靠機件間的摩擦力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)摩擦輪傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可(ke)以適應軸間距較(jiao)大的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合(he),而過載打滑還(huan)能起到緩沖和(he)(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的作用,但(dan)這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不能用于(yu)(yu)大功率的場(chang)合(he),也不能保證準確(que)的傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比(bi)。


  傳動形式多,但是頭屯河機械密封的(de)(de)更換工作大同小異,首先拆前需確認電機處于檢修狀態,擰下加(jia)油(you)螺(luo)塞,用(yong)吸(xi)管把密封座腔內的(de)(de)潤(run)滑油(you)吸(xi)出。準備(bei)好放(fang)置泵零件(jian)的(de)(de)工作臺及拆裝工具,切(qie)勿任意亂放(fang)亂用(yong),避免碰壞泵的(de)(de)零部件(jian)。


  拆(chai)對分式聯軸(zhou)(zhou)(zhou)器(qi):先把聯軸(zhou)(zhou)(zhou)器(qi)的固定內六角螺釘擰下來,再(zai)(zai)輕輕把聯軸(zhou)(zhou)(zhou)器(qi)的一半從(cong)軸(zhou)(zhou)(zhou)上(shang)慢(man)慢(man)拉下,注(zhu)意不要掉了(le),再(zai)(zai)用梅花(hua)扳手擰下泵(beng)軸(zhou)(zhou)(zhou)吊緊(jin)螺栓和擋塊,讓葉輪慢(man)慢(man)下沉至泵(beng)體,然后(hou)拆(chai)下另外一半聯軸(zhou)(zhou)(zhou)器(qi),拿下泵(beng)軸(zhou)(zhou)(zhou)擋圈。

42.JPG

  拆卸頭屯河機械密封:抓(zhua)住密封彈(dan)簧順著泵軸往上(shang)提,就能(neng)拆下(xia)來了。


  拆卸并(bing)清洗軸承(cheng)座(zuo):先輕輕松動(dong)一(yi)下(xia)軸承(cheng)座(zuo)后用(yong)(yong)拆卸螺栓頂起軸承(cheng)座(zuo),并(bing)且沿著泵軸往上(shang)提而卸下(xia),再用(yong)(yong)噴氣(qi)燃料清洗軸承(cheng)及座(zuo),裝前晾干并(bing)涂抹少許20號機(ji)械油用(yong)(yong)來潤滑(hua)保護(hu)。


  拆(chai)密封(feng)座:擰下密封(feng)座壓緊(jin)螺母,輕輕卸下密封(feng)座并清洗。


  頭屯河機械密封裝配:在動、靜(jing)環鏡面上涂一層潔凈的20號潤滑(hua)油(you),導軸承座也抹(mo)上潤滑(hua)油(you),先把靜(jing)環輕(qing)輕(qing)定位(wei)裝入(ru)導軸承座,再在泵軸上抹(mo)上潤滑(hua)油(you),把動環部分輕(qing)輕(qing)裝入(ru)泵軸上,用手(shou)輕(qing)推(tui)密封環應(ying)能伸縮(suo)自(zi)如,注(zhu)意動、靜(jing)環部分的防轉部位(wei)需裝配到位(wei)。


  裝(zhuang)聯(lian)軸(zhou)(zhou)器:在電機軸(zhou)(zhou)頭上(shang)裝(zhuang)上(shang)擋圈(quan),裝(zhuang)上(shang)一半(ban)聯(lian)軸(zhou)(zhou)器,再(zai)在泵軸(zhou)(zhou)端(duan)和(he)聯(lian)軸(zhou)(zhou)器槽內裝(zhuang)上(shang)擋塊(kuai)并(bing)用(yong)梅(mei)花扳(ban)手擰緊螺栓;再(zai)裝(zhuang)上(shang)另一半(ban)聯(lian)軸(zhou)(zhou)器擰上(shang)內六角螺釘。安裝(zhuang)聯(lian)軸(zhou)(zhou)器正(zheng)確的檢查要求(qiu):對分式聯(lian)軸(zhou)(zhou)器上(shang)下間隙(xi)需(xu)要均勻(yun),用(yong)手盤動(dong)聯(lian)軸(zhou)(zhou)器幾圈(quan)檢查轉動(dong)的靈活性。


  裝(zhuang)密(mi)(mi)封(feng)座(zuo):先(xian)將密(mi)(mi)封(feng)座(zuo)裝(zhuang)入橡膠油封(feng),再把(ba)密(mi)(mi)封(feng)座(zuo)裝(zhuang)入泵蓋(gai)(gai)并壓(ya)(ya)(ya)在(zai)軸承(cheng)座(zuo)上(shang),擰緊(jin)(jin)螺母,確保所(suo)有安裝(zhuang)螺釘(ding)緊(jin)(jin)固。當安裝(zhuang)螺釘(ding)被(bei)用(yong)作(zuo)密(mi)(mi)封(feng)與(yu)軸之間的驅(qu)動時(shi),軸應(ying)打埋頭孔來加固連接,緊(jin)(jin)固壓(ya)(ya)(ya)蓋(gai)(gai)螺栓(shuan)時(shi)應(ying)該平穩緊(jin)(jin)固,并且不要(yao)使壓(ya)(ya)(ya)蓋(gai)(gai)受彈力(li)。在(zai)可能的地方使用(yong)4個(ge)以上(shang)螺釘(ding)的等間距壓(ya)(ya)(ya)蓋(gai)(gai),緊(jin)(jin)固壓(ya)(ya)(ya)蓋(gai)(gai)螺栓(shuan)時(shi),用(yong)塞尺檢查(cha)軸與(yu)壓(ya)(ya)(ya)蓋(gai)(gai)之間的間隙,這(zhe)在(zai)密(mi)(mi)封(feng)腔對壓(ya)(ya)(ya)蓋(gai)(gai)不導向時(shi),顯得特別(bie)重(zhong)要(yao),因為壓(ya)(ya)(ya)蓋(gai)(gai)必(bi)須對中。