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新絳如何對機械密封進行更換工作

發布時(shi)間(jian):2021-12-17 11:49:09 人氣:94788 來(lai)源:

  新絳機械密封利(li)用(yong)機械方式傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機械傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機械工程中應用(yong)非常廣泛,有(you)多種形式,主要包括皮(pi)帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能夠用(yong)于大(da)功(gong)率的(de)(de)場合,傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確(que),但(dan)一般(ban)要求較高的(de)(de)制造精(jing)度和(he)(he)安裝精(jing)度。還(huan)有(you)一類是靠機件(jian)間的(de)(de)摩擦力傳(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩擦傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦輪傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容(rong)易實現無(wu)級變速,可以適(shi)應軸間距較大(da)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合,而過載打滑還(huan)能起到緩沖和(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)作用(yong),但(dan)這種傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一般(ban)不能用(yong)于大(da)功(gong)率的(de)(de)場合,也不能保證準確(que)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是新絳機械密封的(de)更換(huan)工(gong)作大同小異,首先拆(chai)前(qian)需(xu)確認(ren)電機(ji)處于檢(jian)修狀(zhuang)態,擰下加油螺(luo)塞,用(yong)吸管把密(mi)封(feng)座腔內的(de)潤滑油吸出。準備好放置泵零(ling)件的(de)工(gong)作臺(tai)及拆(chai)裝工(gong)具,切(qie)勿任意亂放亂用(yong),避免碰(peng)壞(huai)泵的(de)零(ling)部件。


  拆對分式聯(lian)軸(zhou)器:先把(ba)聯(lian)軸(zhou)器的固定內六角螺(luo)釘擰下來,再輕(qing)輕(qing)把(ba)聯(lian)軸(zhou)器的一(yi)(yi)半從軸(zhou)上(shang)慢慢拉下,注意不要掉(diao)了,再用梅花(hua)扳(ban)手擰下泵(beng)軸(zhou)吊緊螺(luo)栓和擋塊(kuai),讓葉輪(lun)慢慢下沉至泵(beng)體,然后拆下另(ling)外一(yi)(yi)半聯(lian)軸(zhou)器,拿下泵(beng)軸(zhou)擋圈。

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  拆卸新絳機械密封:抓住密封彈簧順著(zhu)泵軸往上提,就能拆下來了(le)。


  拆(chai)卸并清洗(xi)軸(zhou)承(cheng)(cheng)(cheng)座:先輕輕松動一下(xia)軸(zhou)承(cheng)(cheng)(cheng)座后用(yong)拆(chai)卸螺栓頂起軸(zhou)承(cheng)(cheng)(cheng)座,并且沿著泵(beng)軸(zhou)往(wang)上(shang)提而卸下(xia),再用(yong)噴氣(qi)燃(ran)料清洗(xi)軸(zhou)承(cheng)(cheng)(cheng)及(ji)座,裝前晾干并涂抹少許20號(hao)機(ji)械油用(yong)來潤滑保護。


  拆密封座(zuo):擰下(xia)密封座(zuo)壓緊螺母(mu),輕(qing)輕(qing)卸下(xia)密封座(zuo)并(bing)清洗。


  新絳機械密封裝配:在動、靜環鏡(jing)面上(shang)涂一層潔(jie)凈的20號潤(run)滑油,導軸承(cheng)座(zuo)也抹上(shang)潤(run)滑油,先把靜環輕(qing)(qing)(qing)輕(qing)(qing)(qing)定位(wei)裝入導軸承(cheng)座(zuo),再在泵軸上(shang)抹上(shang)潤(run)滑油,把動環部分輕(qing)(qing)(qing)輕(qing)(qing)(qing)裝入泵軸上(shang),用手輕(qing)(qing)(qing)推密封(feng)環應能伸縮自如(ru),注意動、靜環部分的防轉部位(wei)需裝配到位(wei)。


  裝(zhuang)聯(lian)(lian)軸(zhou)器:在電(dian)機軸(zhou)頭上(shang)(shang)裝(zhuang)上(shang)(shang)擋圈,裝(zhuang)上(shang)(shang)一(yi)半聯(lian)(lian)軸(zhou)器,再在泵軸(zhou)端和聯(lian)(lian)軸(zhou)器槽內(nei)裝(zhuang)上(shang)(shang)擋塊并用(yong)梅花扳手擰緊(jin)螺栓;再裝(zhuang)上(shang)(shang)另一(yi)半聯(lian)(lian)軸(zhou)器擰上(shang)(shang)內(nei)六角螺釘(ding)。安(an)裝(zhuang)聯(lian)(lian)軸(zhou)器正確的檢(jian)查要求:對分(fen)式聯(lian)(lian)軸(zhou)器上(shang)(shang)下間(jian)隙需要均勻,用(yong)手盤動聯(lian)(lian)軸(zhou)器幾圈檢(jian)查轉動的靈活(huo)性。


  裝(zhuang)(zhuang)密(mi)(mi)封座:先將密(mi)(mi)封座裝(zhuang)(zhuang)入橡膠油封,再把密(mi)(mi)封座裝(zhuang)(zhuang)入泵蓋(gai)(gai)(gai)并(bing)壓(ya)(ya)在軸承座上(shang),擰(ning)緊螺母,確(que)保所有安裝(zhuang)(zhuang)螺釘緊固(gu)。當安裝(zhuang)(zhuang)螺釘被用(yong)作密(mi)(mi)封與(yu)軸之間的(de)驅(qu)動時(shi),軸應(ying)打埋(mai)頭孔來加固(gu)連接,緊固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺栓時(shi)應(ying)該(gai)平穩緊固(gu),并(bing)且不要(yao)使壓(ya)(ya)蓋(gai)(gai)(gai)受彈力。在可能的(de)地(di)方使用(yong)4個以上(shang)螺釘的(de)等間距壓(ya)(ya)蓋(gai)(gai)(gai),緊固(gu)壓(ya)(ya)蓋(gai)(gai)(gai)螺栓時(shi),用(yong)塞尺檢查(cha)軸與(yu)壓(ya)(ya)蓋(gai)(gai)(gai)之間的(de)間隙,這在密(mi)(mi)封腔對(dui)壓(ya)(ya)蓋(gai)(gai)(gai)不導向時(shi),顯得特(te)別重要(yao),因為壓(ya)(ya)蓋(gai)(gai)(gai)必(bi)須對(dui)中。