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新縣如何對機械密封進行更換工作

發布時間:2021-06-01 15:17:49 人(ren)氣:184083 來源(yuan):川(chuan)工密(mi)封

  新縣機械密封利用機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)工(gong)程(cheng)中應用非常(chang)廣泛(fan),有(you)多種(zhong)形式,主要包(bao)括皮(pi)帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能夠用于大(da)功率的(de)(de)(de)場合(he)(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一(yi)般(ban)要求較(jiao)高的(de)(de)(de)制造精(jing)度(du)和(he)(he)安(an)裝精(jing)度(du)。還有(you)一(yi)類是靠機件間(jian)的(de)(de)(de)摩(mo)擦(ca)(ca)(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)(he)運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)摩(mo)擦(ca)(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包(bao)括帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)(he)摩(mo)擦(ca)(ca)(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可以(yi)適應軸間(jian)距較(jiao)大(da)的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場合(he)(he),而過載打(da)滑還能起到緩(huan)沖和(he)(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置的(de)(de)(de)作(zuo)用,但這(zhe)種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般(ban)不(bu)能用于大(da)功率的(de)(de)(de)場合(he)(he),也不(bu)能保證準確的(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是新縣機械密封的更(geng)換工(gong)作大同小異(yi),首先拆(chai)前需確認電機處于檢修狀態,擰(ning)下(xia)加油螺塞,用吸管把密封座腔內(nei)的潤滑(hua)油吸出。準備好放置泵零(ling)(ling)件的工(gong)作臺及拆(chai)裝(zhuang)工(gong)具(ju),切勿任(ren)意亂放亂用,避免碰壞泵的零(ling)(ling)部件。

  拆對(dui)分式聯(lian)(lian)軸(zhou)(zhou)器:先把聯(lian)(lian)軸(zhou)(zhou)器的(de)固定內六角螺釘擰下來,再輕輕把聯(lian)(lian)軸(zhou)(zhou)器的(de)一(yi)半從軸(zhou)(zhou)上慢慢拉下,注(zhu)意不(bu)要掉了,再用梅花扳(ban)手擰下泵(beng)軸(zhou)(zhou)吊(diao)緊螺栓和(he)擋塊(kuai),讓葉輪慢慢下沉至(zhi)泵(beng)體,然(ran)后(hou)拆下另外一(yi)半聯(lian)(lian)軸(zhou)(zhou)器,拿下泵(beng)軸(zhou)(zhou)擋圈。

  拆卸新縣機械密封:抓住密封彈簧順著(zhu)泵(beng)軸往上提,就能拆下(xia)來了(le)。

  拆卸并清洗軸(zhou)承座(zuo):先輕(qing)(qing)輕(qing)(qing)松(song)動一下軸(zhou)承座(zuo)后用(yong)(yong)拆卸螺栓頂(ding)起軸(zhou)承座(zuo),并且沿著泵軸(zhou)往上提而卸下,再用(yong)(yong)噴(pen)氣燃料清洗軸(zhou)承及座(zuo),裝(zhuang)前晾(liang)干并涂抹少許20號機(ji)械(xie)油(you)用(yong)(yong)來(lai)潤滑保護(hu)。

  拆密(mi)封座(zuo)(zuo):擰下密(mi)封座(zuo)(zuo)壓緊螺母,輕輕卸下密(mi)封座(zuo)(zuo)并清洗。

  新縣機械密封裝配(pei):在(zai)動、靜(jing)環鏡面上(shang)涂一層潔(jie)凈的20號潤(run)(run)滑油,導軸(zhou)承座也抹上(shang)潤(run)(run)滑油,先把靜(jing)環輕(qing)輕(qing)定位(wei)裝入(ru)導軸(zhou)承座,再在(zai)泵軸(zhou)上(shang)抹上(shang)潤(run)(run)滑油,把動環部分(fen)(fen)輕(qing)輕(qing)裝入(ru)泵軸(zhou)上(shang),用手輕(qing)推密封環應能伸(shen)縮(suo)自如,注意動、靜(jing)環部分(fen)(fen)的防轉部位(wei)需裝配(pei)到位(wei)。

  裝(zhuang)(zhuang)(zhuang)聯軸(zhou)(zhou)器:在電機軸(zhou)(zhou)頭(tou)上(shang)(shang)裝(zhuang)(zhuang)(zhuang)上(shang)(shang)擋(dang)(dang)圈,裝(zhuang)(zhuang)(zhuang)上(shang)(shang)一半聯軸(zhou)(zhou)器,再在泵(beng)軸(zhou)(zhou)端和聯軸(zhou)(zhou)器槽(cao)內裝(zhuang)(zhuang)(zhuang)上(shang)(shang)擋(dang)(dang)塊并用梅花扳手(shou)擰(ning)緊螺(luo)栓;再裝(zhuang)(zhuang)(zhuang)上(shang)(shang)另一半聯軸(zhou)(zhou)器擰(ning)上(shang)(shang)內六角螺(luo)釘(ding)。安裝(zhuang)(zhuang)(zhuang)聯軸(zhou)(zhou)器正確的檢查(cha)要(yao)求:對分式聯軸(zhou)(zhou)器上(shang)(shang)下間隙需(xu)要(yao)均勻(yun),用手(shou)盤動(dong)聯軸(zhou)(zhou)器幾圈檢查(cha)轉動(dong)的靈活性。

  裝密(mi)封(feng)(feng)座:先將密(mi)封(feng)(feng)座裝入橡(xiang)膠油封(feng)(feng),再把密(mi)封(feng)(feng)座裝入泵(beng)蓋(gai)(gai)(gai)并(bing)壓(ya)(ya)(ya)在(zai)軸承(cheng)座上,擰緊(jin)螺(luo)母,確保所(suo)有安裝螺(luo)釘(ding)緊(jin)固(gu)。當安裝螺(luo)釘(ding)被(bei)用(yong)(yong)作密(mi)封(feng)(feng)與軸之間(jian)(jian)的(de)驅動時,軸應打埋頭孔來加固(gu)連接,緊(jin)固(gu)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓(shuan)時應該平穩緊(jin)固(gu),并(bing)且不(bu)要(yao)使(shi)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)受彈(dan)力。在(zai)可(ke)能的(de)地方使(shi)用(yong)(yong)4個以(yi)上螺(luo)釘(ding)的(de)等間(jian)(jian)距壓(ya)(ya)(ya)蓋(gai)(gai)(gai),緊(jin)固(gu)壓(ya)(ya)(ya)蓋(gai)(gai)(gai)螺(luo)栓(shuan)時,用(yong)(yong)塞尺檢查軸與壓(ya)(ya)(ya)蓋(gai)(gai)(gai)之間(jian)(jian)的(de)間(jian)(jian)隙,這在(zai)密(mi)封(feng)(feng)腔對壓(ya)(ya)(ya)蓋(gai)(gai)(gai)不(bu)導向(xiang)時,顯(xian)得特別重要(yao),因為壓(ya)(ya)(ya)蓋(gai)(gai)(gai)必須對中。