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宜都如何對機械密封進行更換工作

發布時(shi)間(jian):2021-06-01 15:17:49 人氣:182806 來源(yuan):川工密(mi)封

  宜都機械密封利用(yong)機(ji)械(xie)方式傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工(gong)程(cheng)中(zhong)應用(yong)非常廣泛,有多種形式,主要包括皮帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿蝸(gua)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)能夠(gou)用(yong)于大功率(lv)(lv)的(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確,但(dan)一(yi)(yi)般(ban)要求(qiu)較(jiao)(jiao)高的(de)制(zhi)造(zao)精度(du)(du)和(he)安裝精度(du)(du)。還(huan)有一(yi)(yi)類是(shi)靠機(ji)件(jian)間的(de)摩(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)擦(ca)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變(bian)速,可以適應軸間距較(jiao)(jiao)大的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合(he),而過載(zai)打滑還(huan)能起(qi)到緩(huan)沖和(he)保護傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)作用(yong),但(dan)這種傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般(ban)不能用(yong)于大功率(lv)(lv)的(de)場合(he),也(ye)不能保證準確的(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是宜都機械密封的更換工作大同小異,首先拆前需確認電(dian)機處(chu)于檢修狀態,擰下加油螺塞,用吸管把密封座腔內的潤滑(hua)油吸出。準備好放置泵零件(jian)的工作臺及(ji)拆裝(zhuang)工具,切勿(wu)任意亂放亂用,避免碰(peng)壞泵的零部件(jian)。

  拆對分式聯軸(zhou)器:先把聯軸(zhou)器的(de)固定內六角螺(luo)釘擰下(xia)來,再輕(qing)輕(qing)把聯軸(zhou)器的(de)一半(ban)從軸(zhou)上慢(man)(man)慢(man)(man)拉下(xia),注意不(bu)要掉(diao)了,再用(yong)梅花扳手擰下(xia)泵軸(zhou)吊(diao)緊(jin)螺(luo)栓和擋塊,讓葉輪慢(man)(man)慢(man)(man)下(xia)沉至泵體,然后拆下(xia)另(ling)外一半(ban)聯軸(zhou)器,拿下(xia)泵軸(zhou)擋圈。

  拆卸宜都機械密封:抓(zhua)住密(mi)封(feng)彈簧順(shun)著泵軸往(wang)上提(ti),就能拆下(xia)來了。

  拆卸并(bing)清(qing)洗(xi)(xi)軸(zhou)承(cheng)(cheng)座:先輕輕松動一(yi)下軸(zhou)承(cheng)(cheng)座后(hou)用(yong)拆卸螺栓頂(ding)起軸(zhou)承(cheng)(cheng)座,并(bing)且沿著泵軸(zhou)往上提而卸下,再用(yong)噴氣燃料清(qing)洗(xi)(xi)軸(zhou)承(cheng)(cheng)及座,裝前晾干并(bing)涂抹少許20號機械油用(yong)來潤滑保護。

  拆密封(feng)(feng)座(zuo):擰下(xia)密封(feng)(feng)座(zuo)壓(ya)緊螺母,輕(qing)輕(qing)卸下(xia)密封(feng)(feng)座(zuo)并清(qing)洗。

  宜都機械密封裝(zhuang)配:在(zai)動、靜(jing)環(huan)鏡(jing)面上(shang)(shang)涂(tu)一層潔凈的(de)20號潤滑油,導軸承座也抹(mo)上(shang)(shang)潤滑油,先把靜(jing)環(huan)輕(qing)輕(qing)定位裝(zhuang)入導軸承座,再在(zai)泵(beng)軸上(shang)(shang)抹(mo)上(shang)(shang)潤滑油,把動環(huan)部分輕(qing)輕(qing)裝(zhuang)入泵(beng)軸上(shang)(shang),用手(shou)輕(qing)推密封環(huan)應能伸縮(suo)自(zi)如,注意動、靜(jing)環(huan)部分的(de)防轉(zhuan)部位需裝(zhuang)配到(dao)位。

  裝聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi):在電機軸(zhou)(zhou)(zhou)頭上(shang)(shang)裝上(shang)(shang)擋(dang)(dang)圈(quan),裝上(shang)(shang)一半聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi),再在泵(beng)軸(zhou)(zhou)(zhou)端和聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)槽內裝上(shang)(shang)擋(dang)(dang)塊并用梅花扳手(shou)擰緊螺(luo)栓;再裝上(shang)(shang)另(ling)一半聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)擰上(shang)(shang)內六角螺(luo)釘(ding)。安裝聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)正確的檢查要(yao)求:對分式聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)上(shang)(shang)下間隙需要(yao)均(jun)勻,用手(shou)盤動聯(lian)軸(zhou)(zhou)(zhou)器(qi)(qi)(qi)(qi)幾圈(quan)檢查轉動的靈活性。

  裝(zhuang)密封座(zuo):先將密封座(zuo)裝(zhuang)入(ru)橡膠油封,再把密封座(zuo)裝(zhuang)入(ru)泵(beng)蓋(gai)(gai)(gai)并壓在(zai)軸(zhou)承座(zuo)上(shang),擰緊螺(luo)(luo)(luo)母,確保(bao)所有安(an)(an)裝(zhuang)螺(luo)(luo)(luo)釘緊固。當安(an)(an)裝(zhuang)螺(luo)(luo)(luo)釘被用作密封與軸(zhou)之(zhi)間的驅動時(shi)(shi),軸(zhou)應(ying)打埋頭孔來(lai)加(jia)固連(lian)接,緊固壓蓋(gai)(gai)(gai)螺(luo)(luo)(luo)栓時(shi)(shi)應(ying)該平穩緊固,并且不(bu)要(yao)使壓蓋(gai)(gai)(gai)受彈(dan)力。在(zai)可(ke)能的地方使用4個以上(shang)螺(luo)(luo)(luo)釘的等間距壓蓋(gai)(gai)(gai),緊固壓蓋(gai)(gai)(gai)螺(luo)(luo)(luo)栓時(shi)(shi),用塞(sai)尺檢查(cha)軸(zhou)與壓蓋(gai)(gai)(gai)之(zhi)間的間隙,這(zhe)在(zai)密封腔對壓蓋(gai)(gai)(gai)不(bu)導(dao)向時(shi)(shi),顯得(de)特別(bie)重(zhong)要(yao),因為壓蓋(gai)(gai)(gai)必須對中。