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中陽如何對機械密封進行更換工作

發(fa)布時間:2021-06-01 15:17:49 人氣:172367 來源:川工密封(feng)

  中陽機械密封利用(yong)機(ji)(ji)械方式(shi)傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機(ji)(ji)械傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機(ji)(ji)械工程(cheng)中應用(yong)非常廣泛,有多(duo)種(zhong)(zhong)形式(shi),主(zhu)要(yao)包括(kuo)皮(pi)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和螺旋(xuan)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)于大(da)功(gong)率(lv)的場合,傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一般要(yao)求較高的制造(zao)精(jing)度和安裝精(jing)度。還有一類是(shi)靠(kao)機(ji)(ji)件間的摩(mo)擦(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力和運動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和摩(mo)擦(ca)輪(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)擦(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實現(xian)無級變速,可以(yi)適應軸間距較大(da)的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場合,而過載(zai)打滑還能(neng)(neng)起到緩(huan)沖和保(bao)護傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝置的作用(yong),但這種(zhong)(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一般不(bu)能(neng)(neng)用(yong)于大(da)功(gong)率(lv)的場合,也不(bu)能(neng)(neng)保(bao)證準確的傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。

  傳動形式多,但是中陽機械密封的更換工作大同小異,首先拆(chai)前需確認電機處于檢(jian)修狀態,擰下加油螺塞,用吸管把密封座腔(qiang)內的潤滑油吸出。準備(bei)好放置(zhi)泵零(ling)件的工作臺及拆(chai)裝工具,切(qie)勿任意亂放亂用,避免碰壞泵的零(ling)部件。

  拆對分式聯軸(zhou)(zhou)器:先(xian)把聯軸(zhou)(zhou)器的固定內六(liu)角(jiao)螺(luo)釘(ding)擰下(xia)(xia)來,再輕輕把聯軸(zhou)(zhou)器的一(yi)半從軸(zhou)(zhou)上慢慢拉下(xia)(xia),注意不要掉了,再用梅花(hua)扳手(shou)擰下(xia)(xia)泵軸(zhou)(zhou)吊(diao)緊螺(luo)栓和(he)擋(dang)塊,讓葉輪慢慢下(xia)(xia)沉(chen)至泵體,然后拆下(xia)(xia)另(ling)外一(yi)半聯軸(zhou)(zhou)器,拿下(xia)(xia)泵軸(zhou)(zhou)擋(dang)圈。

  拆卸中陽機械密封:抓住密封彈簧順(shun)著泵軸(zhou)往上提,就能拆下來了(le)。

  拆卸(xie)并清(qing)洗軸(zhou)承座:先輕(qing)輕(qing)松動(dong)一下(xia)(xia)軸(zhou)承座后用拆卸(xie)螺栓頂起軸(zhou)承座,并且沿(yan)著泵軸(zhou)往上提而卸(xie)下(xia)(xia),再用噴氣燃(ran)料清(qing)洗軸(zhou)承及(ji)座,裝前晾(liang)干(gan)并涂(tu)抹少許20號機械油(you)用來(lai)潤滑(hua)保(bao)護。

  拆密封(feng)(feng)座:擰(ning)下密封(feng)(feng)座壓緊(jin)螺(luo)母,輕(qing)輕(qing)卸下密封(feng)(feng)座并(bing)清洗。

  中陽機械密封裝(zhuang)配:在動(dong)、靜(jing)環(huan)(huan)(huan)鏡面上(shang)(shang)涂(tu)一層潔凈(jing)的(de)20號潤(run)滑(hua)油,導(dao)軸(zhou)承(cheng)座也抹(mo)上(shang)(shang)潤(run)滑(hua)油,先(xian)把靜(jing)環(huan)(huan)(huan)輕輕定位裝(zhuang)入(ru)導(dao)軸(zhou)承(cheng)座,再在泵軸(zhou)上(shang)(shang)抹(mo)上(shang)(shang)潤(run)滑(hua)油,把動(dong)環(huan)(huan)(huan)部分輕輕裝(zhuang)入(ru)泵軸(zhou)上(shang)(shang),用手輕推密(mi)封環(huan)(huan)(huan)應(ying)能伸縮(suo)自如(ru),注意動(dong)、靜(jing)環(huan)(huan)(huan)部分的(de)防(fang)轉部位需裝(zhuang)配到(dao)位。

  裝(zhuang)(zhuang)聯軸(zhou)器(qi):在電機軸(zhou)頭上(shang)裝(zhuang)(zhuang)上(shang)擋圈(quan),裝(zhuang)(zhuang)上(shang)一半(ban)聯軸(zhou)器(qi),再在泵(beng)軸(zhou)端和聯軸(zhou)器(qi)槽內(nei)裝(zhuang)(zhuang)上(shang)擋塊(kuai)并用梅花扳手擰緊螺(luo)(luo)栓(shuan);再裝(zhuang)(zhuang)上(shang)另(ling)一半(ban)聯軸(zhou)器(qi)擰上(shang)內(nei)六角螺(luo)(luo)釘。安裝(zhuang)(zhuang)聯軸(zhou)器(qi)正確的(de)(de)檢(jian)查(cha)(cha)要(yao)求:對分式聯軸(zhou)器(qi)上(shang)下間隙需要(yao)均勻,用手盤動聯軸(zhou)器(qi)幾圈(quan)檢(jian)查(cha)(cha)轉動的(de)(de)靈活性。

  裝(zhuang)密封(feng)座(zuo)(zuo):先將密封(feng)座(zuo)(zuo)裝(zhuang)入(ru)橡(xiang)膠油封(feng),再把密封(feng)座(zuo)(zuo)裝(zhuang)入(ru)泵(beng)蓋(gai)并壓(ya)(ya)(ya)在(zai)軸(zhou)(zhou)承座(zuo)(zuo)上,擰緊(jin)螺母,確保所(suo)有安裝(zhuang)螺釘緊(jin)固。當安裝(zhuang)螺釘被用作密封(feng)與(yu)軸(zhou)(zhou)之間(jian)的驅(qu)動時(shi),軸(zhou)(zhou)應(ying)打(da)埋頭(tou)孔來(lai)加固連接,緊(jin)固壓(ya)(ya)(ya)蓋(gai)螺栓(shuan)時(shi)應(ying)該(gai)平(ping)穩緊(jin)固,并且不要使壓(ya)(ya)(ya)蓋(gai)受(shou)彈力。在(zai)可能(neng)的地(di)方使用4個以(yi)上螺釘的等(deng)間(jian)距壓(ya)(ya)(ya)蓋(gai),緊(jin)固壓(ya)(ya)(ya)蓋(gai)螺栓(shuan)時(shi),用塞尺檢查軸(zhou)(zhou)與(yu)壓(ya)(ya)(ya)蓋(gai)之間(jian)的間(jian)隙,這在(zai)密封(feng)腔對壓(ya)(ya)(ya)蓋(gai)不導向(xiang)時(shi),顯得特別重要,因為壓(ya)(ya)(ya)蓋(gai)必須對中。