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卓尼如何對機械密封進行更換工作

發(fa)布時間:2021-06-01 15:17:49 人氣(qi):184074 來源(yuan):川工密封(feng)

  卓尼機械密封利(li)用機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機械(xie)工(gong)程中應用非常廣泛,有多種(zhong)形式,主要(yao)包(bao)括皮帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸(gua)桿(gan)蝸(gua)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)螺(luo)旋傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)夠用于(yu)大功率的(de)場合(he)(he),傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)準(zhun)確,但一(yi)(yi)般要(yao)求較高(gao)的(de)制造精度(du)和(he)(he)(he)安(an)裝精度(du)。還有一(yi)(yi)類是靠機件間(jian)的(de)摩(mo)(mo)擦力傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和(he)(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)(mo)擦傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包(bao)括帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)(he)摩(mo)(mo)擦輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)(mo)擦傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容(rong)易實現無級(ji)變速,可(ke)以適應軸間(jian)距較大的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場合(he)(he),而過(guo)載打(da)滑還能(neng)起(qi)到緩沖(chong)和(he)(he)(he)保(bao)護(hu)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝置的(de)作用,但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一(yi)(yi)般不(bu)能(neng)用于(yu)大功率的(de)場合(he)(he),也不(bu)能(neng)保(bao)證準(zhun)確的(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)。

  傳動形式多,但是卓尼機械密封的(de)更換工作大同小異,首先拆(chai)前(qian)需(xu)確認電機處于檢修(xiu)狀(zhuang)態,擰下加油螺塞,用吸(xi)管把(ba)密封座腔內的(de)潤(run)滑油吸(xi)出(chu)。準備好(hao)放置泵(beng)零件(jian)的(de)工作臺及拆(chai)裝(zhuang)工具,切勿任意亂(luan)放亂(luan)用,避(bi)免碰壞泵(beng)的(de)零部(bu)件(jian)。

  拆對(dui)分式聯(lian)軸(zhou)器(qi):先把(ba)聯(lian)軸(zhou)器(qi)的(de)固定內(nei)六角螺(luo)釘(ding)擰下(xia)(xia)來,再(zai)(zai)輕(qing)輕(qing)把(ba)聯(lian)軸(zhou)器(qi)的(de)一(yi)半從軸(zhou)上慢慢拉下(xia)(xia),注意不(bu)要掉了,再(zai)(zai)用梅花(hua)扳手擰下(xia)(xia)泵(beng)軸(zhou)吊緊螺(luo)栓和擋(dang)塊,讓葉(xie)輪慢慢下(xia)(xia)沉至泵(beng)體(ti),然后拆下(xia)(xia)另外一(yi)半聯(lian)軸(zhou)器(qi),拿(na)下(xia)(xia)泵(beng)軸(zhou)擋(dang)圈。

  拆卸卓尼機械密封:抓(zhua)住密封彈(dan)簧順(shun)著泵(beng)軸往(wang)上提(ti),就能拆(chai)下來了。

  拆卸并清洗軸承(cheng)(cheng)座(zuo)(zuo):先輕(qing)輕(qing)松動一下軸承(cheng)(cheng)座(zuo)(zuo)后用拆卸螺栓頂起軸承(cheng)(cheng)座(zuo)(zuo),并且沿著泵軸往(wang)上提而卸下,再用噴氣(qi)燃料清洗軸承(cheng)(cheng)及座(zuo)(zuo),裝前晾干并涂抹少許20號(hao)機械油用來潤滑(hua)保護。

  拆(chai)密(mi)封(feng)座:擰下(xia)密(mi)封(feng)座壓緊螺母(mu),輕(qing)輕(qing)卸下(xia)密(mi)封(feng)座并(bing)清洗。

  卓尼機械密封裝配(pei)(pei):在(zai)動(dong)(dong)、靜環鏡面(mian)上(shang)(shang)涂(tu)一層(ceng)潔凈的(de)20號潤滑油,導軸(zhou)承座(zuo)也抹上(shang)(shang)潤滑油,先把靜環輕(qing)(qing)輕(qing)(qing)定(ding)位裝入導軸(zhou)承座(zuo),再在(zai)泵軸(zhou)上(shang)(shang)抹上(shang)(shang)潤滑油,把動(dong)(dong)環部(bu)分輕(qing)(qing)輕(qing)(qing)裝入泵軸(zhou)上(shang)(shang),用手輕(qing)(qing)推密封環應能伸縮自(zi)如,注(zhu)意動(dong)(dong)、靜環部(bu)分的(de)防(fang)轉部(bu)位需裝配(pei)(pei)到位。

  裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi):在電機軸(zhou)(zhou)(zhou)頭上(shang)(shang)裝(zhuang)上(shang)(shang)擋(dang)(dang)圈,裝(zhuang)上(shang)(shang)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi),再(zai)在泵軸(zhou)(zhou)(zhou)端(duan)和(he)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)槽(cao)內裝(zhuang)上(shang)(shang)擋(dang)(dang)塊并用梅花扳手(shou)擰緊螺栓;再(zai)裝(zhuang)上(shang)(shang)另(ling)一(yi)半聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)擰上(shang)(shang)內六角螺釘(ding)。安裝(zhuang)聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)正確(que)的檢查要(yao)求:對(dui)分式聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)上(shang)(shang)下間隙(xi)需(xu)要(yao)均勻(yun),用手(shou)盤動聯(lian)(lian)軸(zhou)(zhou)(zhou)器(qi)幾圈檢查轉動的靈活性。

  裝(zhuang)(zhuang)(zhuang)密封(feng)座(zuo)(zuo):先將密封(feng)座(zuo)(zuo)裝(zhuang)(zhuang)(zhuang)入橡膠(jiao)油封(feng),再把密封(feng)座(zuo)(zuo)裝(zhuang)(zhuang)(zhuang)入泵蓋并(bing)壓(ya)在(zai)(zai)(zai)軸承座(zuo)(zuo)上,擰緊(jin)螺(luo)母,確保所有(you)安(an)裝(zhuang)(zhuang)(zhuang)螺(luo)釘緊(jin)固(gu)。當安(an)裝(zhuang)(zhuang)(zhuang)螺(luo)釘被用(yong)(yong)作密封(feng)與(yu)軸之間的驅動時(shi),軸應打埋頭(tou)孔(kong)來加固(gu)連接,緊(jin)固(gu)壓(ya)蓋螺(luo)栓(shuan)時(shi)應該平穩緊(jin)固(gu),并(bing)且不要使(shi)壓(ya)蓋受彈力。在(zai)(zai)(zai)可能的地方使(shi)用(yong)(yong)4個以上螺(luo)釘的等(deng)間距(ju)壓(ya)蓋,緊(jin)固(gu)壓(ya)蓋螺(luo)栓(shuan)時(shi),用(yong)(yong)塞(sai)尺檢查軸與(yu)壓(ya)蓋之間的間隙,這在(zai)(zai)(zai)密封(feng)腔對壓(ya)蓋不導向時(shi),顯得特(te)別重要,因(yin)為壓(ya)蓋必須對中。