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成都如何對機械密封進行更換工作

發(fa)布時間:2021-12-17 11:49:09 人氣:94732 來源:

  成都機械密封利(li)用(yong)機械(xie)方式傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中應(ying)用(yong)非常廣泛(fan),有(you)多種(zhong)(zhong)形式,主要包括(kuo)皮帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、鏈(lian)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、齒(chi)輪(lun)齒(chi)條傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)螺(luo)旋(xuan)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)于大(da)功率(lv)(lv)的(de)(de)場(chang)合,傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比準確,但一般要求較高的(de)(de)制造(zao)精度和(he)安裝精度。還(huan)有(you)一類是靠機件間的(de)(de)摩(mo)(mo)擦(ca)(ca)力傳(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)力和(he)運動(dong)(dong)(dong)(dong)(dong)(dong)的(de)(de)摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong),包括(kuo)帶傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)和(he)摩(mo)(mo)擦(ca)(ca)輪(lun)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)等。摩(mo)(mo)擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)容易實現無級變速,可(ke)以適應(ying)軸間距較大(da)的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合,而過載打滑還(huan)能(neng)(neng)起到緩沖和(he)保(bao)護傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)裝置(zhi)的(de)(de)作用(yong),但這種(zhong)(zhong)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)一般不(bu)能(neng)(neng)用(yong)于大(da)功率(lv)(lv)的(de)(de)場(chang)合,也不(bu)能(neng)(neng)保(bao)證(zheng)準確的(de)(de)傳(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是成都機械密封的更換工(gong)作(zuo)(zuo)大同(tong)小(xiao)異,首先拆(chai)前需(xu)確認電機處(chu)于(yu)檢修狀態,擰下加油螺塞,用吸管把密封(feng)座腔內的潤滑油吸出。準備(bei)好放置泵(beng)(beng)零(ling)件的工(gong)作(zuo)(zuo)臺及拆(chai)裝工(gong)具(ju),切勿任意(yi)亂放亂用,避免碰(peng)壞泵(beng)(beng)的零(ling)部件。


  拆(chai)對分式聯軸(zhou)器:先把聯軸(zhou)器的(de)固(gu)定內六角螺釘擰下(xia)來,再(zai)輕輕把聯軸(zhou)器的(de)一(yi)半從軸(zhou)上慢(man)(man)慢(man)(man)拉(la)下(xia),注意(yi)不要掉(diao)了,再(zai)用梅(mei)花扳手擰下(xia)泵軸(zhou)吊緊螺栓和(he)擋塊,讓葉輪(lun)慢(man)(man)慢(man)(man)下(xia)沉至泵體,然后拆(chai)下(xia)另外一(yi)半聯軸(zhou)器,拿下(xia)泵軸(zhou)擋圈。

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  拆卸成都機械密封:抓(zhua)住密封(feng)彈簧(huang)順著泵(beng)軸往上提,就(jiu)能拆(chai)下來(lai)了。


  拆(chai)卸(xie)并清(qing)(qing)洗軸承座(zuo):先輕輕松動一下(xia)軸承座(zuo)后(hou)用拆(chai)卸(xie)螺栓(shuan)頂起軸承座(zuo),并且沿著泵軸往上提而卸(xie)下(xia),再用噴氣燃料清(qing)(qing)洗軸承及座(zuo),裝前(qian)晾干(gan)并涂抹少許20號機械油用來潤滑保護。


  拆密封(feng)座(zuo):擰下密封(feng)座(zuo)壓緊(jin)螺(luo)母,輕(qing)輕(qing)卸(xie)下密封(feng)座(zuo)并清洗。


  成都機械密封裝配:在動、靜(jing)環鏡面上涂一層潔凈的20號潤滑油(you),導軸(zhou)承座也抹上潤滑油(you),先把(ba)靜(jing)環輕輕定(ding)位裝入導軸(zhou)承座,再在泵軸(zhou)上抹上潤滑油(you),把(ba)動環部分(fen)輕輕裝入泵軸(zhou)上,用手輕推密(mi)封環應能伸縮自(zi)如,注意動、靜(jing)環部分(fen)的防轉部位需裝配到(dao)位。


  裝(zhuang)聯(lian)(lian)軸器(qi)(qi)(qi):在電機軸頭上(shang)(shang)裝(zhuang)上(shang)(shang)擋(dang)圈(quan),裝(zhuang)上(shang)(shang)一(yi)半聯(lian)(lian)軸器(qi)(qi)(qi),再在泵軸端和聯(lian)(lian)軸器(qi)(qi)(qi)槽內裝(zhuang)上(shang)(shang)擋(dang)塊并用(yong)梅花(hua)扳手(shou)擰緊螺(luo)栓;再裝(zhuang)上(shang)(shang)另一(yi)半聯(lian)(lian)軸器(qi)(qi)(qi)擰上(shang)(shang)內六角螺(luo)釘(ding)。安裝(zhuang)聯(lian)(lian)軸器(qi)(qi)(qi)正確的檢查(cha)要求:對分式(shi)聯(lian)(lian)軸器(qi)(qi)(qi)上(shang)(shang)下間隙需要均勻,用(yong)手(shou)盤(pan)動(dong)聯(lian)(lian)軸器(qi)(qi)(qi)幾圈(quan)檢查(cha)轉(zhuan)動(dong)的靈活性。


  裝(zhuang)(zhuang)密封座(zuo):先將密封座(zuo)裝(zhuang)(zhuang)入(ru)橡膠(jiao)油封,再把密封座(zuo)裝(zhuang)(zhuang)入(ru)泵(beng)蓋(gai)并壓(ya)(ya)(ya)(ya)在軸(zhou)承座(zuo)上(shang),擰緊螺(luo)母,確保所有(you)安裝(zhuang)(zhuang)螺(luo)釘(ding)緊固(gu)。當(dang)安裝(zhuang)(zhuang)螺(luo)釘(ding)被用作密封與(yu)軸(zhou)之(zhi)間(jian)的(de)驅動時,軸(zhou)應打埋頭孔來加(jia)固(gu)連接,緊固(gu)壓(ya)(ya)(ya)(ya)蓋(gai)螺(luo)栓時應該(gai)平穩(wen)緊固(gu),并且不要使(shi)壓(ya)(ya)(ya)(ya)蓋(gai)受彈力。在可能的(de)地方(fang)使(shi)用4個以上(shang)螺(luo)釘(ding)的(de)等間(jian)距(ju)壓(ya)(ya)(ya)(ya)蓋(gai),緊固(gu)壓(ya)(ya)(ya)(ya)蓋(gai)螺(luo)栓時,用塞尺檢查(cha)軸(zhou)與(yu)壓(ya)(ya)(ya)(ya)蓋(gai)之(zhi)間(jian)的(de)間(jian)隙,這在密封腔(qiang)對壓(ya)(ya)(ya)(ya)蓋(gai)不導向時,顯得特別重要,因(yin)為壓(ya)(ya)(ya)(ya)蓋(gai)必須(xu)對中。