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發布時間:2021-12-17 11:49:09 人氣:98721 來源:
建華機械密封利用(yong)(yong)機(ji)(ji)(ji)械(xie)方(fang)式傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機(ji)(ji)(ji)械(xie)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在(zai)機(ji)(ji)(ji)械(xie)工程中應用(yong)(yong)非常廣泛,有多(duo)種(zhong)形式,主要包括皮帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒輪(lun)(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸(gua)(gua)桿蝸(gua)(gua)輪(lun)(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒輪(lun)(lun)(lun)齒條傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。齒輪(lun)(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)(yong)于大功率的(de)(de)(de)(de)場合(he),傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)準(zhun)確(que),但一般要求較(jiao)高的(de)(de)(de)(de)制造精(jing)度和(he)(he)安裝(zhuang)精(jing)度。還(huan)有一類是靠機(ji)(ji)(ji)件間的(de)(de)(de)(de)摩擦(ca)(ca)力傳(chuan)(chuan)(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)(de)(de)(de)摩擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包括帶(dai)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩(sheng)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦(ca)(ca)輪(lun)(lun)(lun)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。摩擦(ca)(ca)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容易(yi)實(shi)現(xian)無級變速,可以適應軸間距較(jiao)大的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場合(he),而過載打滑還(huan)能(neng)(neng)起到(dao)緩沖和(he)(he)保護(hu)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝(zhuang)置(zhi)的(de)(de)(de)(de)作用(yong)(yong),但這種(zhong)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一般不能(neng)(neng)用(yong)(yong)于大功率的(de)(de)(de)(de)場合(he),也不能(neng)(neng)保證(zheng)準(zhun)確(que)的(de)(de)(de)(de)傳(chuan)(chuan)(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比(bi)。
傳動形式多,但是建華機械密封的(de)更換工(gong)(gong)作(zuo)大(da)同小(xiao)異(yi),首先拆前需確認(ren)電機處于檢修狀態,擰下加油(you)螺塞(sai),用(yong)吸管(guan)把密封座腔內的(de)潤滑(hua)油(you)吸出(chu)。準備(bei)好放置泵零件的(de)工(gong)(gong)作(zuo)臺及拆裝工(gong)(gong)具,切勿(wu)任意(yi)亂放亂用(yong),避免碰(peng)壞泵的(de)零部件。
拆對分式聯(lian)(lian)軸(zhou)(zhou)器:先把(ba)聯(lian)(lian)軸(zhou)(zhou)器的固定(ding)內(nei)六角螺釘擰(ning)下來,再輕輕把(ba)聯(lian)(lian)軸(zhou)(zhou)器的一(yi)半從軸(zhou)(zhou)上慢慢拉下,注意不要掉了(le),再用梅花扳手(shou)擰(ning)下泵(beng)軸(zhou)(zhou)吊緊螺栓和擋(dang)塊,讓(rang)葉輪慢慢下沉至泵(beng)體,然后拆下另外一(yi)半聯(lian)(lian)軸(zhou)(zhou)器,拿下泵(beng)軸(zhou)(zhou)擋(dang)圈。
拆卸建華機械密封:抓住密(mi)封(feng)彈簧順著(zhu)泵軸往上(shang)提(ti),就能拆下來(lai)了。
拆卸并(bing)清洗(xi)軸承(cheng)座:先輕輕松動一下軸承(cheng)座后(hou)用拆卸螺栓頂起軸承(cheng)座,并(bing)且沿著泵軸往上(shang)提而卸下,再用噴氣燃料(liao)清洗(xi)軸承(cheng)及座,裝(zhuang)前晾干并(bing)涂抹少許20號(hao)機械(xie)油用來潤滑保護。
拆(chai)密封(feng)座:擰下(xia)密封(feng)座壓緊螺母,輕輕卸下(xia)密封(feng)座并清洗。
建華機械密封裝配:在動、靜(jing)環(huan)(huan)鏡面上(shang)涂一層潔凈的20號潤滑(hua)油,導軸(zhou)(zhou)承(cheng)座也抹上(shang)潤滑(hua)油,先把(ba)靜(jing)環(huan)(huan)輕輕定位裝入導軸(zhou)(zhou)承(cheng)座,再在泵軸(zhou)(zhou)上(shang)抹上(shang)潤滑(hua)油,把(ba)動環(huan)(huan)部(bu)分輕輕裝入泵軸(zhou)(zhou)上(shang),用(yong)手輕推密封環(huan)(huan)應能伸縮自如,注意動、靜(jing)環(huan)(huan)部(bu)分的防轉部(bu)位需裝配到位。
裝聯軸(zhou)器:在電機(ji)軸(zhou)頭上(shang)裝上(shang)擋圈,裝上(shang)一半(ban)聯軸(zhou)器,再在泵軸(zhou)端(duan)和聯軸(zhou)器槽內裝上(shang)擋塊并用(yong)梅花扳手擰緊螺(luo)(luo)栓;再裝上(shang)另一半(ban)聯軸(zhou)器擰上(shang)內六角螺(luo)(luo)釘。安裝聯軸(zhou)器正確(que)的檢查要求:對分式聯軸(zhou)器上(shang)下(xia)間隙需要均勻(yun),用(yong)手盤(pan)動(dong)聯軸(zhou)器幾(ji)圈檢查轉動(dong)的靈(ling)活性。
裝(zhuang)密(mi)(mi)封(feng)(feng)(feng)座(zuo):先將密(mi)(mi)封(feng)(feng)(feng)座(zuo)裝(zhuang)入橡(xiang)膠油封(feng)(feng)(feng),再把密(mi)(mi)封(feng)(feng)(feng)座(zuo)裝(zhuang)入泵蓋(gai)(gai)并壓(ya)(ya)(ya)(ya)在軸承(cheng)座(zuo)上,擰(ning)緊(jin)螺(luo)母(mu),確(que)保所(suo)有(you)安裝(zhuang)螺(luo)釘緊(jin)固。當安裝(zhuang)螺(luo)釘被用(yong)(yong)作密(mi)(mi)封(feng)(feng)(feng)與軸之間的(de)驅動時(shi),軸應(ying)打埋頭孔來(lai)加(jia)固連(lian)接,緊(jin)固壓(ya)(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時(shi)應(ying)該平穩緊(jin)固,并且不(bu)(bu)要(yao)使壓(ya)(ya)(ya)(ya)蓋(gai)(gai)受(shou)彈(dan)力。在可能的(de)地方(fang)使用(yong)(yong)4個以(yi)上螺(luo)釘的(de)等間距壓(ya)(ya)(ya)(ya)蓋(gai)(gai),緊(jin)固壓(ya)(ya)(ya)(ya)蓋(gai)(gai)螺(luo)栓時(shi),用(yong)(yong)塞尺檢(jian)查軸與壓(ya)(ya)(ya)(ya)蓋(gai)(gai)之間的(de)間隙,這(zhe)在密(mi)(mi)封(feng)(feng)(feng)腔對壓(ya)(ya)(ya)(ya)蓋(gai)(gai)不(bu)(bu)導向(xiang)時(shi),顯(xian)得(de)特別重要(yao),因(yin)為壓(ya)(ya)(ya)(ya)蓋(gai)(gai)必須對中。