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平昌如何對機械密封進行更換工作

發布時間:2021-12-17 11:49:09 人氣:98937 來源:

  平昌機械密封利(li)用(yong)機(ji)械(xie)方式傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),機(ji)械(xie)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)在機(ji)械(xie)工程中應用(yong)非常廣泛,有多種形式,主要包括皮帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、蝸桿(gan)蝸輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、齒(chi)輪齒(chi)條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)螺旋傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。齒(chi)輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)能(neng)夠(gou)用(yong)于(yu)大功率的(de)場(chang)合,傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比準(zhun)確,但(dan)一(yi)般要求較(jiao)(jiao)高的(de)制造精(jing)度和(he)(he)安裝(zhuang)精(jing)度。還有一(yi)類是靠(kao)機(ji)件間的(de)摩擦力傳(chuan)(chuan)(chuan)遞(di)動(dong)(dong)(dong)(dong)(dong)力和(he)(he)運動(dong)(dong)(dong)(dong)(dong)的(de)摩擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)和(he)(he)摩擦輪傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)等。摩擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)容易實現無級變(bian)速,可以(yi)適應軸間距較(jiao)(jiao)大的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)場(chang)合,而(er)過載打(da)滑(hua)還能(neng)起到緩沖和(he)(he)保護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)作(zuo)用(yong),但(dan)這種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)一(yi)般不能(neng)用(yong)于(yu)大功率的(de)場(chang)合,也不能(neng)保證準(zhun)確的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)比。


  傳動形式多,但是平昌機械密封的(de)(de)更換工作(zuo)大同小異,首先拆(chai)前需確認電機處于檢修狀(zhuang)態,擰下加油螺(luo)塞,用吸(xi)(xi)管把密封座腔內的(de)(de)潤滑油吸(xi)(xi)出。準備(bei)好(hao)放(fang)置泵零件(jian)(jian)的(de)(de)工作(zuo)臺及拆(chai)裝工具(ju),切(qie)勿任意亂(luan)放(fang)亂(luan)用,避免碰(peng)壞泵的(de)(de)零部件(jian)(jian)。


  拆對分式聯軸器(qi):先把(ba)聯軸器(qi)的(de)固定內六角螺釘擰下(xia)(xia)來,再輕輕把(ba)聯軸器(qi)的(de)一半從軸上慢(man)慢(man)拉下(xia)(xia),注意不要掉了,再用梅花扳手擰下(xia)(xia)泵軸吊緊螺栓和擋塊,讓葉輪(lun)慢(man)慢(man)下(xia)(xia)沉至泵體(ti),然后拆下(xia)(xia)另(ling)外一半聯軸器(qi),拿下(xia)(xia)泵軸擋圈。

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  拆卸平昌機械密封:抓住密封彈簧順著泵軸往上提,就能拆下來了。


  拆卸并清(qing)洗(xi)軸(zhou)承(cheng)座:先輕輕松(song)動一下(xia)軸(zhou)承(cheng)座后用(yong)拆卸螺栓(shuan)頂(ding)起軸(zhou)承(cheng)座,并且沿著泵(beng)軸(zhou)往上提而卸下(xia),再(zai)用(yong)噴氣(qi)燃料清(qing)洗(xi)軸(zhou)承(cheng)及座,裝前晾干并涂抹少(shao)許(xu)20號(hao)機械油用(yong)來潤滑(hua)保(bao)護。


  拆密(mi)封(feng)(feng)座:擰下(xia)密(mi)封(feng)(feng)座壓緊(jin)螺母,輕(qing)輕(qing)卸下(xia)密(mi)封(feng)(feng)座并清(qing)洗。


  平昌機械密封裝配:在動(dong)(dong)、靜(jing)環(huan)(huan)鏡面上涂一(yi)層潔凈的20號潤(run)滑(hua)油(you)(you),導(dao)軸(zhou)承(cheng)座(zuo)也抹上潤(run)滑(hua)油(you)(you),先把靜(jing)環(huan)(huan)輕(qing)(qing)輕(qing)(qing)定位(wei)(wei)(wei)裝入導(dao)軸(zhou)承(cheng)座(zuo),再在泵軸(zhou)上抹上潤(run)滑(hua)油(you)(you),把動(dong)(dong)環(huan)(huan)部分(fen)輕(qing)(qing)輕(qing)(qing)裝入泵軸(zhou)上,用手輕(qing)(qing)推密(mi)封環(huan)(huan)應能伸(shen)縮(suo)自(zi)如(ru),注(zhu)意動(dong)(dong)、靜(jing)環(huan)(huan)部分(fen)的防轉部位(wei)(wei)(wei)需裝配到位(wei)(wei)(wei)。


  裝(zhuang)聯(lian)(lian)(lian)軸器(qi)(qi):在電(dian)機(ji)軸頭上(shang)(shang)(shang)裝(zhuang)上(shang)(shang)(shang)擋圈(quan),裝(zhuang)上(shang)(shang)(shang)一半聯(lian)(lian)(lian)軸器(qi)(qi),再在泵軸端和聯(lian)(lian)(lian)軸器(qi)(qi)槽內裝(zhuang)上(shang)(shang)(shang)擋塊(kuai)并用梅花扳手(shou)擰(ning)緊螺(luo)栓(shuan);再裝(zhuang)上(shang)(shang)(shang)另一半聯(lian)(lian)(lian)軸器(qi)(qi)擰(ning)上(shang)(shang)(shang)內六角螺(luo)釘。安(an)裝(zhuang)聯(lian)(lian)(lian)軸器(qi)(qi)正確的檢查要求:對分式聯(lian)(lian)(lian)軸器(qi)(qi)上(shang)(shang)(shang)下間(jian)隙(xi)需要均(jun)勻,用手(shou)盤動(dong)聯(lian)(lian)(lian)軸器(qi)(qi)幾(ji)圈(quan)檢查轉動(dong)的靈活性。


  裝(zhuang)密(mi)封(feng)(feng)座:先(xian)將密(mi)封(feng)(feng)座裝(zhuang)入(ru)橡膠油封(feng)(feng),再把密(mi)封(feng)(feng)座裝(zhuang)入(ru)泵蓋(gai)(gai)并壓(ya)在(zai)軸(zhou)承(cheng)座上,擰緊(jin)螺(luo)(luo)(luo)母,確保所有(you)安(an)裝(zhuang)螺(luo)(luo)(luo)釘(ding)緊(jin)固。當安(an)裝(zhuang)螺(luo)(luo)(luo)釘(ding)被用作密(mi)封(feng)(feng)與軸(zhou)之間(jian)(jian)的驅動(dong)時,軸(zhou)應打埋頭孔來加固連接,緊(jin)固壓(ya)蓋(gai)(gai)螺(luo)(luo)(luo)栓(shuan)時應該平穩緊(jin)固,并且不(bu)要使壓(ya)蓋(gai)(gai)受(shou)彈(dan)力。在(zai)可能的地方使用4個(ge)以上螺(luo)(luo)(luo)釘(ding)的等間(jian)(jian)距壓(ya)蓋(gai)(gai),緊(jin)固壓(ya)蓋(gai)(gai)螺(luo)(luo)(luo)栓(shuan)時,用塞(sai)尺(chi)檢查(cha)軸(zhou)與壓(ya)蓋(gai)(gai)之間(jian)(jian)的間(jian)(jian)隙,這(zhe)在(zai)密(mi)封(feng)(feng)腔對壓(ya)蓋(gai)(gai)不(bu)導(dao)向時,顯(xian)得(de)特別重要,因為壓(ya)蓋(gai)(gai)必須對中。