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發布時間:2021-12-17 11:49:09 人氣(qi):99834 來源:
前鋒機械密封利(li)用(yong)(yong)(yong)機械(xie)方式(shi)傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力(li)和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),機械(xie)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)在機械(xie)工程中應(ying)用(yong)(yong)(yong)非常廣泛,有(you)多種形式(shi),主要包括皮帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、鏈傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、蝸桿蝸輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、齒輪(lun)齒條傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和螺旋(xuan)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。齒輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)能(neng)(neng)夠用(yong)(yong)(yong)于大功(gong)率的(de)場(chang)合(he),傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比準確,但(dan)(dan)一(yi)般要求較高的(de)制造精度和安裝(zhuang)精度。還有(you)一(yi)類是靠機件間(jian)的(de)摩(mo)(mo)(mo)擦力(li)傳(chuan)(chuan)(chuan)遞動(dong)(dong)(dong)(dong)(dong)(dong)(dong)力(li)和運(yun)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)的(de)摩(mo)(mo)(mo)擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong),包括帶傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)、繩傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)和摩(mo)(mo)(mo)擦輪(lun)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)等(deng)。摩(mo)(mo)(mo)擦傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)容易實(shi)現無(wu)級變(bian)速,可以適應(ying)軸間(jian)距較大的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)場(chang)合(he),而(er)過載打(da)滑(hua)還能(neng)(neng)起到緩沖(chong)和保(bao)(bao)護傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)裝(zhuang)置的(de)作用(yong)(yong)(yong),但(dan)(dan)這(zhe)種傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)一(yi)般不(bu)能(neng)(neng)用(yong)(yong)(yong)于大功(gong)率的(de)場(chang)合(he),也不(bu)能(neng)(neng)保(bao)(bao)證準確的(de)傳(chuan)(chuan)(chuan)動(dong)(dong)(dong)(dong)(dong)(dong)(dong)比。
傳動形式多,但是前鋒機械密封的(de)更換工作大同小(xiao)異,首(shou)先拆前需(xu)確(que)認電機(ji)處(chu)于檢修狀態,擰下(xia)加(jia)油螺(luo)塞,用(yong)吸(xi)管把密封座(zuo)腔內的(de)潤滑油吸(xi)出。準備好(hao)放置泵(beng)零(ling)件的(de)工作臺及拆裝工具,切勿任意亂(luan)放亂(luan)用(yong),避免碰壞泵(beng)的(de)零(ling)部(bu)件。
拆對分式聯(lian)軸(zhou)器(qi):先把聯(lian)軸(zhou)器(qi)的固定內六角螺(luo)(luo)釘擰(ning)下(xia)(xia)(xia)來,再輕(qing)(qing)輕(qing)(qing)把聯(lian)軸(zhou)器(qi)的一(yi)半(ban)從軸(zhou)上慢(man)慢(man)拉下(xia)(xia)(xia),注意不要掉了,再用(yong)梅花(hua)扳手擰(ning)下(xia)(xia)(xia)泵軸(zhou)吊緊螺(luo)(luo)栓和(he)擋塊,讓葉輪(lun)慢(man)慢(man)下(xia)(xia)(xia)沉(chen)至(zhi)泵體,然(ran)后拆下(xia)(xia)(xia)另外一(yi)半(ban)聯(lian)軸(zhou)器(qi),拿下(xia)(xia)(xia)泵軸(zhou)擋圈。
拆卸前鋒機械密封:抓住密封彈簧(huang)順著(zhu)泵軸往(wang)上提,就能拆下來(lai)了(le)。
拆(chai)卸(xie)(xie)并清(qing)洗軸(zhou)承座(zuo):先輕輕松動(dong)一下(xia)軸(zhou)承座(zuo)后用(yong)拆(chai)卸(xie)(xie)螺栓(shuan)頂起軸(zhou)承座(zuo),并且沿(yan)著泵(beng)軸(zhou)往上提而(er)卸(xie)(xie)下(xia),再用(yong)噴氣燃料清(qing)洗軸(zhou)承及(ji)座(zuo),裝前(qian)晾干(gan)并涂抹少許20號機械油用(yong)來(lai)潤滑保護。
拆密封座:擰下密封座壓緊螺母,輕輕卸下密封座并清(qing)洗(xi)。
前鋒機械密封裝(zhuang)配(pei):在動(dong)(dong)、靜(jing)環鏡面上(shang)(shang)涂一層潔凈的(de)20號(hao)潤滑油(you),導軸(zhou)承座也(ye)抹上(shang)(shang)潤滑油(you),先把(ba)靜(jing)環輕(qing)輕(qing)定位(wei)裝(zhuang)入(ru)導軸(zhou)承座,再(zai)在泵軸(zhou)上(shang)(shang)抹上(shang)(shang)潤滑油(you),把(ba)動(dong)(dong)環部(bu)分輕(qing)輕(qing)裝(zhuang)入(ru)泵軸(zhou)上(shang)(shang),用手(shou)輕(qing)推(tui)密封環應能伸(shen)縮自如,注意動(dong)(dong)、靜(jing)環部(bu)分的(de)防轉(zhuan)部(bu)位(wei)需裝(zhuang)配(pei)到(dao)位(wei)。
裝聯軸(zhou)器(qi)(qi):在電機軸(zhou)頭上(shang)裝上(shang)擋(dang)圈(quan)(quan),裝上(shang)一半聯軸(zhou)器(qi)(qi),再在泵軸(zhou)端和聯軸(zhou)器(qi)(qi)槽內裝上(shang)擋(dang)塊(kuai)并用(yong)梅花扳手擰緊(jin)螺(luo)栓;再裝上(shang)另一半聯軸(zhou)器(qi)(qi)擰上(shang)內六角螺(luo)釘。安裝聯軸(zhou)器(qi)(qi)正(zheng)確的(de)檢查要求(qiu):對分式聯軸(zhou)器(qi)(qi)上(shang)下間(jian)隙需要均勻,用(yong)手盤動聯軸(zhou)器(qi)(qi)幾圈(quan)(quan)檢查轉(zhuan)動的(de)靈(ling)活性。
裝(zhuang)(zhuang)密(mi)(mi)(mi)封(feng)座(zuo)(zuo)(zuo):先將密(mi)(mi)(mi)封(feng)座(zuo)(zuo)(zuo)裝(zhuang)(zhuang)入橡膠油封(feng),再把密(mi)(mi)(mi)封(feng)座(zuo)(zuo)(zuo)裝(zhuang)(zhuang)入泵蓋(gai)并(bing)壓(ya)(ya)(ya)在軸承(cheng)座(zuo)(zuo)(zuo)上,擰緊(jin)(jin)螺母,確保所有安裝(zhuang)(zhuang)螺釘緊(jin)(jin)固(gu)(gu)。當安裝(zhuang)(zhuang)螺釘被用作密(mi)(mi)(mi)封(feng)與軸之(zhi)(zhi)間的驅動時(shi)(shi),軸應打埋頭孔來(lai)加固(gu)(gu)連接,緊(jin)(jin)固(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺栓時(shi)(shi)應該平穩緊(jin)(jin)固(gu)(gu),并(bing)且不要(yao)使壓(ya)(ya)(ya)蓋(gai)受彈力(li)。在可能(neng)的地方使用4個以上螺釘的等間距壓(ya)(ya)(ya)蓋(gai),緊(jin)(jin)固(gu)(gu)壓(ya)(ya)(ya)蓋(gai)螺栓時(shi)(shi),用塞尺檢查軸與壓(ya)(ya)(ya)蓋(gai)之(zhi)(zhi)間的間隙,這在密(mi)(mi)(mi)封(feng)腔對壓(ya)(ya)(ya)蓋(gai)不導向時(shi)(shi),顯(xian)得特別重(zhong)要(yao),因為(wei)壓(ya)(ya)(ya)蓋(gai)必(bi)須對中。